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Automatic Sauce Ketchup Tomato Processing Line Cold Crushed

Minimum Order Quantity : 1 SET Price : Negotiable
Packaging Details : International standard package Delivery Time : 90 days
Payment Terms : T/T, L/C, Western Union Supply Ability : 20 sets per year
Place of Origin: Shanghai Brand Name: Gofun
Certification: ISO, CE certification Model Number: GFM-TPL

Detail Information

Product Name: Tomato Plant From A To Z Final Product: Tomato Paste, Pulp Puree, Sauce Ketchup
Application: Tomato/ Strawberry/ Raspberry Warranty: 1 Year Warranty And Life-long Service
Type: Automatic Processing Line After-sales Service: Installation, Commissioning And Training
Material: Food Grade SS304/ 306 Capacity: 20~2000 Tons Per Day, Customize
High Light:

Automatic Sauce Ketchup Tomato Processing Line

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SS304 Tomato Paste Processing Line

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ISO Tomato Paste Processing Line

Product Description

Turnkey Project for Tomato Paste Sauce Processing Line One-stop solution from A to Z

 

 

 

Description of Tomato Processing Line

 

The tomato paste production line is the key product of Shanghai Gofun machinery company. We keep providing high-quality machines and services to food manufacturers all over the world.

 

  • The capacity of fresh tomato can be customized from 60 Ton/D to 1500Ton/D.
  • The tomato can be hot crushed or cold crushed.
  • The Brix of final tomato paste can be designed as the customer’s requirement, normally it would be 28–30% or 36–38%.
  • The final tomato paste will be filled into aseptic bags in drum. With this kind of package, the shelf time can reach two years in normal temperature.
  • All the materials are food standard, the main material is SUS 304 or SUS316. Depends on the requirements
  • Besides aseptic bag filling, we also can provide metal can, small sachet, stand-up pouch, PET/PP container, etc.
  • The waste from the production line can be produced into fertilizer to improve the additional value of your project.

 

Application

 

Shanghai Gofun machinery company offers all kinds of tomato processing lines.

 

The raw material can be fresh tomato, tomato paste, etc.

 

And the final product can be tomato paste, tomato ketchup, tomato sauce, tomato juice, tomato powder, etc.

 

For the final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

 

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Flowchart

 

FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

 

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Description of Each Step for Tomato Processing Line

 

1. Discharge platform
When fresh tomatoes come, normally with the big truck, if discharge with human, it would be very difficult. So we design the discharge platform and use the water gun to discharge fresh tomatoes from the truck, also use water to deliver fresh tomato to the processing line. And there is another function of the discharge platform, it can pre-wash fresh tomato before processing.

 

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2. Elevator
This machine is used to deliver fresh tomato from outside the building to inside.

 

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3. Washing
Before crushing, need to washing fresh tomato carefully. For washing we can use bubble washing machine and spray washing machine together. If the washing requirement is high, can add more stages of washing. Also for better cleaning effect, we can add ultrasonic cleaning and ozone cleaning.

 

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4. Sorting

After washing, the surface of tomato is clean, we can check the situation of all the tomatoes by eye. And sort out the bad tomatoes by human.

 

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5. Crushing

The crusher is running at the speed of 1470 r/min to crush fresh tomatoes to make sure all the tomatoes are fully crushed.

 

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6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and testing for final tomato paste.

 

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7. Pulper and refiner

This machine is also running with the speed of 1470 r/min, it causes the centrifugal force and the product will go through the screen, which helps to refine the product. And normally we use double stage of pulper and refiner, the screen of each stage is different, for the first stage the screen would be bigger, and for the second stage the screen would be smaller.

 

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8. Evaporating

The vacuum Evaporator is used for concentrating the tomato paste under vacuum and low temperature. Here we are using Forced Circulation Vacuum Evaporator. Because it’s under vacuum and low temperature, so the test and nutrients would be protected as much as possible. And right now we get the tomato paste, normally the Brix is 28–30 and 36–38.

 

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9. Sterilizing

For tomato paste, we use the tube in tube type sterilizer for sterilizing. The sterilizing temperature and holding time is adjustable. With this machine, we will heat the tomato paste to a very high temperature around 115℃ holding for 30s and then cooling it to ambient temperature immediately. This way also can protect the test and nutrients of tomato paste as much as possible.

 

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10. Aseptic Filling

The aseptic filling machine works together with the tube in tube type sterilizer. It’s a closed cycle. Before production, the cycle will be fully sterilized to make sure of the aseptic environment. And the filling cavity is also protected by steam to make sure the filling environment is also aseptic.


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11. Storage or go to blend

 

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Company Strengths

 

We not only provide the equipment for you but also the complete project from A to Z. We are looking forward to establishing win-win cooperation with you in the future. We will try our best to support you all the time. What we provide is as follows:

  • Technical consultation,
  • Plan design & factory layout design
  • Equipment manufacture
  • Installation, commissioning, and training
  • 1-year guarantee
  • Life-long after-sales service
  • Package design & purchasing, ingredients purchasing, etc

 

Our Service

 

Gofun Machinery is the leading manufacturer of fruit and vegetable production lines in China with more than 16 years of experience. We have served more than 20 countries with 100+ successful projects.

 

Our factory has been ISO 9001 certified and our machines have passed CE certifications. We will try our best to help you build the processing line. We have provided many successful projects in different countries, such as Algeria, Uganda, Nigeria, Ghana, Saudi, Uzbekistan, Serbia, the US, Spain, Mexico, and so on.

 

1. Fruit concentrate processing--from fresh fruits to final products in aseptic bags or small packages.
We offer machinery from A to Z, includes lifting system, cleaning system, sorting system, crushing system, preheating and enzyme inactivation system, pulping system, vacuum concentration system, sterilizing system and filling system, etc.

 

2. Dilution&packing production line – from fruit concentrated to small package(sachet, metal can, bottle, etc.)
The extraction pump - formulations tank - sterilizing machine - can (bottle) washing machine - filling machine - capping machine (Capper) - tunnel spray sterilizing machine - drying machine - printer - packing

 

 

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