10T/H 440V Mango Puree Processing Line Flexible Operation

Product Description

10T/H Mango Processing Line 440V Puree Processing Line Flexible Operation Support

Product description of the mango processing line

The mango processing line can produce from fresh mango to various kinds of final products. Popular products such as mango pulp, mango puree, mango concentrated paste, mango sauce, mango juice, and mango beverage processing line, from fresh mango to sterile bags in drums to produce the final product.

The processing line mainly includes fresh mango receiving system, cleaning system, sorting system, destoning removal system, preheating system, pulping and refining system, filtration system, concentration system, sterilization system, aseptic filling system. You can then put the sterile bag in the drum to get the final product.

Mango paste in sterile drum bags is then further manufactured into mango juice beverages, sauces and filled into stand-up pouches, metal cans, aluminum cans, PP containers, PET bottles, glass bottles, gable tops and more.

Gofun can not only provide tomato processing equipment for plants, but also a one-stop solution from A to Z. This includes:

• Technical consultation
• Customized proposal design
• Equipment manufacturing
• On-site installation test run and training
• 1 year after-sales warranty
• Lifetime service
• Package design and purchase

Main parameters of the mango production line

Flowchart of tomato paste/ sauce or ketchup processing

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final products & Package types for the mango project

Shanghai Gofun machinery company offers all kinds of mango processing line.

The raw material can be fresh mango, mango paste, etc. And the final product can be mango paste, mango sauce, mango juice, mango powder, diced mango, dried mango, etc.

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

Main features of the tomato processing line

Mango processing line is the main product of Shanghai Gofun Machinery Company. We have served more than 20 countries in the last 16 years. We continue to provide high quality machinery and services to food manufacturers around the world.

1. The capacity of fresh fruit can be customized from 60 tonnes / day to 1500 tonnes / day.

2. The final tomato paste brix can be designed as a customer's requirement.

3. The final mango paste is filled in a sterile bag of drums. This type of package can be stored at room temperature for up to two years. This can significantly reduce transportation and storage costs.

4. All materials are food standard, the main material is SUS304 or SUS316, which fully meets the requirements of food hygiene and safety.

5. In addition to filling sterile bags, we can also provide metal cans, sachets, stand-up pouches, glass bottles, PET / PP containers, etc.

6. The main point of the production line is to adopt the international first brand. (Steam valves use Spirax Sarco, Siemens PLC, etc.)

7. The design of the whole production line is compact, scientific, stable operation, high efficiency and energy saving, low steam consumption.

8. The operation is simple and human. All feeding and maintenance areas are designed with a feeding and maintenance platform to ensure operator security.

9. You can also design customized processing lines for different types of fruits and vegetables. We can produce clear juices, turbid juices, original pulps, concentrated juices, concentrated pulps, fruit powders, jams, vinegars, wines and other products.

10. Waste from the production line can be produced as fertilizer.

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

When fresh mango comes, it's usually a heavy truck, and it's very difficult if it's discharged by labor. So we design a drainage platform, use a water gun to drain fresh mangoes from the truck, and use water to deliver the fresh mangoes to the processing line. In addition, the discharge platform has another feature that allows you to pre-clean fresh mangoes before processing.

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

3. Washing

Fresh fruits should be washed carefully before being crushed. For cleaning, you can use both a bubble washer and a brush & spray washer. If the cleaning requirements are high, you can increase the number of stages of cleaning. In addition, ultrasonic cleaning and ozone cleaning can be added to enhance the cleaning effect.

4. Sorting

After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.

5. Destoning

The mango destoner runs at a speed of 1470 r / min and grinds fresh mango to make sure all mango cores and peels are thoroughly cleaned. This can significantly reduce waste and improve pulp yields. The core is pumped out of the factory and the pulp is pumped to the next step.

6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

7. Pulper and refiner

This machine also operates at a speed of 1470 r / min, which creates centrifugal force and allows the product to pass through the screen, helping to refine the product. And usually we use a double stage of pulper and refiner. The screens for each stage are different: the first stage has a larger screen and the second stage has a smaller screen. Two-stage pulp making machines for tomato pulp can reach 60% -75%. After pulping, the tomato skin and seeds are separated from the tomato pulp. The machine operates with high capacity and stable performance. It is easy to operate and the sieve can be replaced. Suitable for a wide variety of fruits such as passion fruit, tomatoes, peaches, apricots, mangoes and apples.

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

9. Sterilizing

Mango pulp puree is sterilized using a tube-in-tube type sterilizer. Sterilization temperature and retention time are adjustable. Using this machine, the tomato paste is held at a very high temperature of around 115 ° C for 30 seconds and immediately cooled to ambient temperature. This method can also test tomato paste and protect nutrients as much as possible. The entire system employs programmable control. The operating system employs an image man-machine interface that is convenient for intuitively grasping the operating status of each component of the device.

10. Aseptic Filling

The aseptic filling machine works together with the tube in tube type sterilizer. It’s a closed cycle. Before production, the cycle will be fully sterilized to make sure the aseptic environment. And the filling cavity is also protected by steam to make sure the filling environment is also aseptic. Safety - providing several security methods. Using mirror welding tech to ensure tidy and smooth welding line. Separate control panel. CIP and auto SIP available together with sterilizer. Easy to adjust to match the different volumes and sizes of aseptic bags

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.