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2025-06-11
[Case Background]
A leading enterprise in Guangdong commissioned our company to develop a customized 30,000-ton/year production line for deep processing of Sanhua plums, enabling simultaneous output of fresh fruit, juice, ready-to-eat products, and frozen raw materials.
[Technical Highlights]
Flexible Processing System
Juice Pulp Line: Dual-stage pulping + ultrafiltration (pulp yield ≥85%)
Diced/Cut Fruit Module: Adjustable sizing (5-20mm)
Freezing Tunnel: Flash freezing at -35°C (ice crystal size ≤50μm)
Intelligent Control
PLC Central Control System: One-click switching between four processing modes
Flexible Sorting Channel: Adaptable to 30-60mm fruit sizes
Vision Sorting: Defect removal accuracy ≥99.2%
Quality Assurance
Anthocyanin Retention Rate ≥90%
Ice Crystal Control in Frozen Products (Thawing drip loss ≤5%)
[Customer Benefits]
Product Diversification: Simultaneous production of NFC juice, tea ingredients, baking fruit granules, and 6 product categories
Energy Optimization: Heat recovery system reduces steam consumption by 23%
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