2025-04-22
In today's pursuit of a healthy life, citrus juice has become the first choice for consumers with its rich vitamin C and natural taste. Modern citrus processing production lines have perfectly presented the natural gift of each citrus through intelligent process innovation. Let us explore the technological secrets behind it.
Intelligent processing throughout the process: from orchard to bottle
Precise picking and intelligent sorting: The production line uses an AI visual recognition system to automatically screen high-quality citrus to ensure the quality of raw materials. Intelligent sorting equipment can accurately classify according to size, maturity and sugar content, laying the foundation for subsequent processing.
Efficient cleaning and non-destructive peeling: Bubble cleaning technology is used to completely remove surface impurities without damaging the peel. The patented adaptive peeling machine can automatically adjust parameters according to different varieties, with a peeling rate of up to 98% and a pulp loss rate of less than 2%.
Revolutionary breakthrough in juicing technology
Multi-stage pressing technology: The production line is equipped with a three-stage progressive juicing system. By precisely controlling the pressure gradient, the juice yield is increased to more than 85%, far exceeding traditional processes. The specially designed juicing roller can retain the nutrients in the juice to the maximum extent.
Nano-level filtration and purification: Using 0.1 micron molecular sieve filtration technology, the natural fruity substances and active ingredients in the juice are retained while removing the pomace. Combined with the low-temperature clarification process, the juice is clear and transparent without losing flavor.
Perfect application of fresh-keeping technology
Instant sterilization and fresh-keeping system: Using UHT ultra-high temperature instant sterilization technology, it only takes 2-4 seconds at 135°C to kill all microorganisms, and the vitamin C retention rate is as high as 95%. Combined with aseptic cold filling technology, the shelf life of the product is extended to 12 months.
Intelligent temperature control system: The whole cold chain processing, from juicing to filling, the temperature is strictly controlled at 4-8°C to maximize the fresh taste. Nitrogen replacement technology is used in the packaging process to effectively prevent oxidation and deterioration.
Customized production solutions
The production line provides personalized processing solutions for different citrus varieties:
Navel orange: Strengthen pulp separation technology to increase juice yield
Tangerine: Optimize peeling parameters to reduce bitter substance exudation
Lemon: Special acidity adjustment process to balance taste
Future factory: Digitalization and sustainability
Industry 4.0 intelligent control: Through the MES system, digital monitoring of the entire process is achieved, key parameters are adjusted in real time, production efficiency is increased by 30%, and energy consumption is reduced by 25%.
Circular economy model: Essential oil is extracted from peel, dietary fiber is made from pomace, and wastewater is used for irrigation after treatment to achieve zero waste production. The photovoltaic power generation system meets 30% of energy needs and creates a model of green factories.
Quality traceability system: Blockchain technology records the entire process data from orchard to finished product, and consumers can scan the code to understand the complete life cycle of the product.
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