2025-07-28
The following are equipment recommendations and technical points for high-capacity beverage production lines, classified and explained in combination with different process requirements:
1. Ultra-high pressure sterilization system (non-thermal sterilization)
Hiperbaric 1050 BULK: It adopts a dual 525-liter container design to support continuous processing of bulk beverages, stable pressure to maintain freshness, suitable for various packaging materials, and suitable for clean label product production
2. Core filling equipment
Aseptic filling line
Rotary isobaric filler: Up to 40,000 bottles/hour, integrated negative pressure detection and automatic correction system, suitable for PET/glass bottles
Fully automatic weak canning machine: dedicated to juice drinks, with empty bottle wind conveying system to reduce mechanical damage
Special for carbonated beverages
16-head isobaric filler: processing capacity 2,000 bottles/hour, integrated CO₂ mixing and low-temperature (1-4℃) dissolution technology, 304 stainless steel contact parts meet food grade standards
3. Supporting system
Water treatment module: Reverse osmosis + ultraviolet sterilization combination, processing capacity 5 tons/hour, calcium and magnesium ion removal rate ≥99%
Homogenization and sterilization linkage system: UHT instantaneous sterilization (135-150℃) combined with high-pressure homogenizer to ensure the fine texture of the juice
4. Intelligent packaging solution
Laser inkjet printer and labeling machine: supports high-speed printing of 300 bottles per minute, compatible with heat shrink sleeve labeling technology
Fully automatic packing robot: visual positioning error ±0.5mm, synchronized with the filling line rhythm
5. Flexible configuration suggestions
Large factories can choose modular design, such as combining HPP sterilization with aseptic filling lines, and dynamically adjusting the production capacity of each link through the MES system.
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