SUS 304 Apple Juice Concentrate Fruit Processing Line 1500T/Day

Fresh Apple Juice Making Machine/ Apple Juice Concentrate Production Line 

Description

Apple and pear processing lines can produce from fresh apple and pear to different kinds of the final products. The final product can be clear juice, cloudy juice, beverage, puree, jam, and etc. For the package, it can be aseptic bags, sachet, stand-up pouch, metal can, PP container, PET bottle, glass bottle, gable top, etc. All kinds of apple and pear products are very popular all over the world.

Shanghai Gofun could provide all of the necessary apple/pear juice processing machines to achieve quality products at a controlled cost. Gofun belt-press extractor could help to produce good quality fruit/vegetable juice with high juice yield and low sediment content. An electronic monitoring and control system has been designed to make operation easy and reliable. Gofun offers comprehensive engineering services, installation supervision, commissioning support, and operator training to help workers make proper operation with all the high-tech machines and to finish the complete fruit production.

Description

A- Bucket Elevator

• Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc.
• Running stably with low noise, the speed can be adjusted by the transducer.
• Anti-corrosive bearings, double sides seal.

B- Bubble Washing Machine

• Used to wash fresh tomato, strawberry, mango, etc.
• The special design of surfing and bubbling ensures a thorough cleaning and lessening the damage to the fruit as well.
• Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberries, apples, mango, etc.

C- Pulping &Refining

• The unit can peel, pulp, and refine fruits together.
• The aperture of the pulping screen can be adjustable (change) based on the customer's requirement.
• Incorporated Italian technology, high-quality stainless steel material in contact with fruit material.

D- Belt press extractor

• Widely used in extracting and dehydrating many kinds of acinus, pip fruits, and vegetables.
• The unit adopts advanced technology, big press, and high efficiency, high degree of automatic, easy to operate and maintains.
• The extraction rate can get about 70% (based on raw material)
• Low investment and high efficiency

E- Pre-heater

• To inactivate the enzyme and protect the color of the paste
• Auto temperature control and the out temperature is adjustable
• Multi-tubular structure with end cover
• If the effect of preheating and extinguish the enzyme failed or is not enough, the product can return to the tube again automatically.

F- Evaporator

• Adjustable and controllable direct contact heat treatment units.
• Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time.
• The special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube.
• The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator.
• The efficient design of separators.
• Multiple effect arrangement provides steam economy.

G- Tube in tube sterilizer

• The unit consists of a product receiving tank, superheated water tank, pumps, product dual filter, tubular superheated water generate system, tube in tube heat exchanger, PLC control system, Control cabinet, steam inlet system, valves, and sensors, etc.
• Incorporated Italian technology and conform to Euro-standard
• Great heat exchange area, low energy consumption, and easy maintenance
• Adopt mirror welding tech and keep the smooth pipe joint
• Auto backtrack if not enough sterilization
• CIP and auto SIP are available together with the aseptic filler
• Liquid level and temp controlled in real-time

Advantages

1. Food Grade Material: All the equipment in the system is made of stainless steel (direct contact with the raw material).
2. Optimal Design: The design of the entire process and the connection of the pipeline are arranged after the engineers finely calculate, and taking into account the retention of the original natural aromatic constituents of fruits and vegetables, the cooling, heating treatment, and transmission are completed in a short period of time and distance, effectively preventing the loss of flavor and substances in the thermal reaction; and also reduce oxidation under conditions of high temperature reflect to bring quality damage.
3. Food Security: The entire production line of fruit grinding equipment, all in a closed environment, through grinding, water cooking separation, concentration, sterilization, filling, and aseptic environment, maximize the retention of the original flavor and nutritional ingredients.
4. Automatic Control System: The operation of the control part shall use the automatic control system, the automatic fault alarm system, a full range of safety mechanisms, safety equipment, and personnel safety; all parts of the electrical control system were derived from well-known international brands, such as Siemens, Omron, etc.
5. International first brand components: We adopt the first line electrical components like Siemens, Schneider, Ormon, etc. And the steam control valves in the production line (extremely important, related to the quality of the products) all come from the famous brand of steam control system Spirax Sarco, easy control, high reliability, effectively ensuring the quality of the different batches of the pure product and balance.
6. Reliable supplier of other parts: The auxiliary equipment is our company's long-term cooperation to ensure the reliability of the equipment, controllable; the accuracy of the parameters; stability and security.

Company Information

Gofun Company provides the turn-key solution for not only the tomato paste production line but also the processing and packaging lines for apple, pear, peach, mango, and apricot, and other fruits & vegetables, and has received widespread praises from customers in both the domestic and overseas markets. The machines have already been exported all over the world including Asian countries, African countries, South American countries, and even European and American countries. Gofun Company aims to create outstanding food machinery and contribute to the world's agricultural industry. We sincerely committed ourselves to a brilliant prospect and mutual benefit relationship with all of the people and friends from Worldwide!