440V Industrial Mango Juice Processing Line mango pulp machine

Product Description

15T/D Industral Mango Juice Processing Line One Stop Station

Product description of the mango processing line

Mango processing lines can produce everything from fresh mangoes to different types of final products. Popular products such as mango pulp, mango puree, mango concentrate, mango paste, mango juice, mango beverage, from fresh mangoes to aseptic barrel bags to produce final products.

The processing line mainly includes fresh mango receiving system, cleaning system, sorting system, desalination system, preheating system, pulping and refining system, filtration system, concentration system, sterilization system and aseptic filling system. Then you can put the sterile bag in the bucket to get the final product.

And the mango paste in the aseptic bag in drum can be further produced to mango juice beverage, sauces and filled in stand-up pouch, Metal can, Aluminum can, PP container, Plastic bottle, Glass jar, Gable top, etc.

Gofun can not only provide the tomato processing equipment for the plant but also provide the one-stop solution from A to Z, which includes:

• Technical consultation
• Customized proposal design
• Equipment manufacturing
• Installation commissioning and training at the site
• 1- year after-sales guarantee
• Life-long service
• Package design & Purchasing

Main parameters of the mango production line

Flowchart of tomato paste/ sauce or ketchup processing

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final products & Package types for the mango project

Shanghai Gofun machinery company offers all kinds of mango processing line.

The raw material can be fresh mango, mango paste, etc. And the final product can be mango paste, mango sauce, mango juice, mango powder, diced mango, dried mango, etc.

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

Main features of the tomato processing line

The Mango processing line is the key product of Shanghai Gofun machinery company. We served more than 20 countries in the past 16 years. We keep providing high-quality machines and services to food manufacturers all over the world.

1. The fresh fruit production capacity can be adjusted from 60 tons/day to 1500 tons/day.

2. Brix final ketchup can be developed according to customer requirements.

3. The final mango puree is packed in sterile bucket bags. With this type of packaging, the shelf life at room temperature can reach 2 years. This can significantly reduce shipping and storage costs.

4. All materials are food standard, the main material is SUS304 or SUS316, which fully meets the requirements of hygiene and food safety.

5. In addition to filling aseptic bags, we can also provide metal cans, bags, sacks, glass bottles, PET/PP containers, etc.

6. The production line mainly adopts the first international brand. (Steam valve adopts Spirax Sarco, Siemens PLC, etc.)

7. The entire production line has a compact, scientific design, stable operation, high efficiency and energy saving, and low steam consumption.

8. The operation is simple and convenient. All cultivation and maintenance areas are equipped with cultivation and maintenance platforms to ensure the safety of operators.

9. You can also design separate processing lines for different types of fruits and vegetables. It can produce clear juice, turbid juice, puree, concentrated juice, concentrated pulp, fruit powder, jam, vinegar, wine and other products.

10. The waste from the production line can be used as fertilizer.

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

When fresh mangoes come, they are usually large trucks. If they are unloaded manually, it is very difficult. Therefore, we designed the unloading platform, using water guns to unload the fresh mangoes from the truck, and water to transport the fresh mangoes to the processing line. And the unloading platform also has a function, it can pre-wash the fresh mango before processing.

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

3. Washing

Before crushing, need to washing fresh fruit carefully. For washing, we can use the bubble washing machine and brush & spray washing machine together. If the washing requirement is high, more stages of washing can be added. Also, for a better cleaning effect, we can add ultrasonic cleaning and ozone cleaning.

4. Sorting

After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.

5. Destoning

The mango stone remover runs at a speed of 1470 rpm to crush fresh mangoes to ensure that all mango cores and kernels are cleaned, which can greatly reduce waste and increase pulp yield. The core will be sent outside the factory and the pulp will be pumped to the next step.

6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

7. Pulper and refiner

This machine is also running with the speed of 1470 r/min, it causes the centrifugal force and the product will go through screen, which helps to refine the product. And normally we use double stage of pulper and refiner, the screen of each stage is different, for the first stage the screen would be bigger, and for the second stage the screen would be smaller. The double stage pulping machine for tomato pulp yield rate can reach 60%~75%. After pulping, tomato peel and seeds will be separated from tomato pulp. The machine works with high capacity and stable performance; Easy to be operated and change sieves; Suitable for many different kinds of fruits that are including the passion fruit, tomato, peach, apricot, mango, apple and etc.;

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

9. Sterilizing

For mango pulp puree we use the tube in tube type sterilizer for sterilizing. The sterilizing temperature and holding time is adjustable. With this machine, we will heat the tomato paste to a very high temperature around 115℃ holding for 30s and then cooling to ambient temperature immediately. This way also can protect the test and nutrients of tomato paste as much as possible. The whole system adopts programmable control. The operating system adopts the image man-machine interface, which is convenient for intuitively grasping the operating status of each component of the device.

10. Aseptic Filling

The aseptic filling machine works together with the tube in tube type sterilizer. It’s a closed cycle. Before production, the cycle will be fully sterilized to make sure the aseptic environment. And the filling cavity is also protected by steam to make sure the filling environment is also aseptic. Safety - providing several security methods. Using mirror welding tech to ensure tidy and smooth welding line. Separate control panel. CIP and auto SIP available together with sterilizer. Easy to adjust to match the different volumes and sizes of aseptic bags

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.

Our Services for the mango processing line

1. Technical support

2. Marketing suggestion

3. Final packing suggestion and design

4. Factory building and design

After-Sales Service

1. Oversea technical support

2. Oversea equipment maintenance

3. English speaking engineers available to provide technical support