440V Industrial Mango Juice Processing Line mango pulp machine

15T/D Industral Mango Juice Processing Line One Stop Station

Product description of the mango processing line

Mango processing lines can produce everything from fresh mangoes to different types of final products. Popular products such as mango pulp, mango puree, mango concentrate, mango paste, mango juice, mango beverage, from fresh mangoes to aseptic barrel bags to produce final products.

The processing line mainly includes fresh mango receiving system, cleaning system, sorting system, desalination system, preheating system, pulping and refining system, filtration system, concentration system, sterilization system and aseptic filling system. Then you can put the sterile bag in the bucket to get the final product.

And the mango paste in the aseptic bag in drum can be further produced to mango juice beverage, sauces and filled in stand-up pouch, Metal can, Aluminum can, PP container, Plastic bottle, Glass jar, Gable top, etc.

Gofun can not only provide the tomato processing equipment for the plant but also provide the one-stop solution from A to Z, which includes:

• Technical consultation
• Customized proposal design
• Equipment manufacturing
• Installation commissioning and training at the site
• 1- year after-sales guarantee
• Life-long service
• Package design & Purchasing

Main parameters of the mango production line

Flowchart of tomato paste/ sauce or ketchup processing

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final products & Package types for the mango project

Shanghai Gofun machinery company offers all kinds of mango processing line.

The raw material can be fresh mango, mango paste, etc. And the final product can be mango paste, mango sauce, mango juice, mango powder, diced mango, dried mango, etc.

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

Main features of the tomato processing line

The Mango processing line is the key product of Shanghai Gofun machinery company. We served more than 20 countries in the past 16 years. We keep providing high-quality machines and services to food manufacturers all over the world.

1. The fresh fruit production capacity can be adjusted from 60 tons/day to 1500 tons/day.

2. Brix final ketchup can be developed according to customer requirements.

3. The final mango puree is packed in sterile bucket bags. With this type of packaging, the shelf life at room temperature can reach 2 years. This can significantly reduce shipping and storage costs.

4. All materials are food standard, the main material is SUS304 or SUS316, which fully meets the requirements of hygiene and food safety.

5. In addition to filling aseptic bags, we can also provide metal cans, bags, sacks, glass bottles, PET/PP containers, etc.

6. The production line mainly adopts the first international brand. (Steam valve adopts Spirax Sarco, Siemens PLC, etc.)

7. The entire production line has a compact, scientific design, stable operation, high efficiency and energy saving, and low steam consumption.

8. The operation is simple and convenient. All cultivation and maintenance areas are equipped with cultivation and maintenance platforms to ensure the safety of operators.

9. You can also design separate processing lines for different types of fruits and vegetables. It can produce clear juice, turbid juice, puree, concentrated juice, concentrated pulp, fruit powder, jam, vinegar, wine and other products.

10. The waste from the production line can be used as fertilizer.

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

When fresh mangoes arrive, they usually use large trucks. If they are unloaded by express delivery, it will be very difficult. So we designed an unloading platform and used water guns to unload the fresh mangoes from the truck, we also used water to transport the fresh mangoes to the production line. The unloading platform also has a function to pre-wash fresh mangoes before processing.

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

3. Washing

Fresh fruit should be washed thoroughly before chopping. You can use a foam sink as well as a brush and spray for cleaning. If cleaning requirements are high, the number of cleaning steps can be increased. In addition, in order to enhance the cleaning effect, ultrasonic cleaning and ozone cleaning can be added.

4. Sorting

The surface of the cleaned fruit is clean, the human eye can check the condition of all the fruit, and the bad tomatoes can be sorted manually.

5. Destoning

The mango pitter runs at 1470 rpm and grinds fresh mangoes to ensure thorough cleaning of all mango pits and peels. This can significantly reduce waste and increase cellulose yield. The core is pumped out of the mill and the pulp is pumped to the next stage.

6. Preheating

The preheater is used to heat the product after the crusher, and the temperature is usually adjustable between 45°C and 85°C. This processing step helps to increase the juice yield in the next step and also preserves the color and taste of the final product.

7. Pulper and refiner

The machine also runs at 1470 r/min, creating centrifugal force and allowing the product to pass through the screen, helping to refine the product. Usually we use a double stage of pulper and refiner. The screens in each stage are different: the first stage has a larger screen, and the second stage has a smaller screen. The tomato pulp output rate of the two-stage beater can reach 60%-75%. After pulping, the tomato skin and seeds are separated from the tomato pulp. The machine has large running capacity and stable performance. Simple operation and replaceable screen. Suitable for all kinds of fruits such as passion fruit, tomatoes, peaches, apricots, mangoes and apples.

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

9. Sterilizing

Use a tube-in-tube sterilizer for mango pulp puree. Sterilization temperature and retention time are adjustable. The machine keeps the ketchup at a high temperature of around 115°C for 30 seconds, then immediately cools it down to ambient temperature. This method also tests ketchup to preserve nutrients as much as possible. The whole system adopts programmable control. The operating system adopts an image man-machine interface, which is convenient for intuitively grasping the running status of each component of the equipment.

10. Aseptic Filling

An aseptic filling machine is a tube sterilizer that works with tubes. This is a closed loop. Before manufacturing, the cycle is fully sterilized to ensure a sterile environment. The filling chamber is also steam protected to ensure that the filling environment is also sterile. Security - Provides multiple security methods. Mirror welding technology is adopted to ensure neat and smooth welds. Another control panel. CIP and automatic SIP can be used with the sterilizer. Easily adjusts to fit sterile bags of different capacities and sizes.

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.

12. Mixing and blending

The mixing and blending system is used to mix ketchup or pulp with water, sugar and charcoal according to the recipe. Tomato paste or fruit concentrate in sterile bucket bags can be removed and repackaged during the dry season to ensure continuous production.