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Industrial Turnkey Mango Processing Line With Destoning Removing System

Minimum Order Quantity : 1 set Price : Negotiable
Packaging Details : International standard package for shipping Delivery Time : 45~90 days
Payment Terms : T/T, Western Union, L/C Supply Ability : 100 sets per year
Place of Origin: Shanghai Brand Name: Gofun
Certification: CE, ISO certificate Model Number: GFM-MPL

Detail Information

Product Name: Mango Puree Production Line Power(w): According To Customers
Warranty: 1 Year After-sales Service: Engineers Available To Service Machinery
Condition: New Type: Turnkey Processing Line
High Light:

Industrial Turnkey Mango Processing Line

,

Destoning Removing Mango Processing Line

,

Pulping Refining Mango Processing Line

Product Description

Industrial Turnkey Service Mango Puree Production Line Industrial Convenient After Care Service

 

Product description of the mango processing line

 

The processing line mainly includes fresh mango receiving system, washing system, sorting system, destoning removing system, pre-heating system, pulping and refining system, filtration system, concentrating system, sterilizing system, and aseptic filling system. Then we can get the final products with the aseptic bag in drum.

 

And the mango paste in the aseptic bag in drum can be further produced to mango juice beverage, sauces and filled in stand-up pouch, Metal can, Aluminum can, PP container, Plastic bottle, Glass jar, Gable top, etc.

 

After-Sales Service

 

1. Oversea technical support

2. Oversea equipment maintenance

3. English speaking engineers available to provide technical support

 

Main parameters of the mango production line

Product name: One-stop solution for mango processing line
Fresh fruit inlet capacity: 500kg per hour ~ 25 tons per hour, customized
Raw material: Fresh mango
End product: Mango pulp puree, Mango concentrate, Mango sauce, Mango juice, Mango beverage
Final product Brix: 14%~20%
Final package: Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc
The main material for machines: Food grade SUS304 or SUS316
Warranty: 12 months after commissioning
Operator needed: About 10~12 persons
Voltage: 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard)
Advantages: Energy-saving, High efficiency, Water-saving, Stable performance
 

 

Flowchart of tomato paste/ sauce or ketchup processing

 

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

 

Industrial Turnkey Mango Processing Line With Destoning Removing System 0

 

Final products & Package types for the mango project

 

Shanghai Gofun machinery company offers all kinds of mango processing line.

 

The raw material can be fresh mango, mango paste, etc. And the final product can be mango paste, mango sauce, mango juice, mango powder, diced mango, dried mango, etc.

Industrial Turnkey Mango Processing Line With Destoning Removing System 1

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

 

Industrial Turnkey Mango Processing Line With Destoning Removing System 2

 

 

Key process of the mango processing line

 

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

 

1. Discharge platform

When fresh mango comes, normally with big trucks, if discharge by labor, it would be very difficult. So, we design the discharge platform and use water gun to discharge fresh mango from truck, also use water to deliver fresh mango to the processing line. And there is another function of the discharge platform, it can pre-wash fresh mango before processing.

 

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

 

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3. Washing

Before crushing, need to washing fresh fruit carefully. For washing, we can use the bubble washing machine and brush & spray washing machine together. If the washing requirement is high, more stages of washing can be added. Also, for a better cleaning effect, we can add ultrasonic cleaning and ozone cleaning.

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4. Sorting

After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.

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5. Destoning

The mango destoner is running with speed of 1470 r/min to crush fresh mango to make sure all the mango cores and peals are fully cleaned, which can greatly reduce the waste and improve the pulp yield. The cores will be sent outside factory, and the pulp will be pumped to next step.

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6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

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7. Pulper and refiner

This machine is also running with the speed of 1470 r/min, it causes the centrifugal force and the product will go through screen, which helps to refine the product. The double stage pulping machine for tomato pulp yield rate can reach 60%~75%. And normally we use double stage of pulper and refiner, the screen of each stage is different, for the first stage the screen would be bigger, and for the second stage the screen would be smaller. 

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8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

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9. Sterilizing

For mango pulp puree we use the tube in tube type sterilizer for sterilizing. The sterilizing temperature and holding time is adjustable.  The operating system adopts the image man-machine interface, which is convenient for intuitively grasping the operating status of each component of the device.

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10. Aseptic Filling

The aseptic filling machine works together with the tube in tube type sterilizer. It’s a closed cycle. Before production, the cycle will be fully sterilized to make sure the aseptic environment. And the filling cavity is also protected by steam to make sure the filling environment is also aseptic. Safety - providing several security methods. Using mirror welding tech to ensure tidy and smooth welding line. Separate control panel. CIP and auto SIP available together with sterilizer. Easy to adjust to match the different volumes and sizes of aseptic bags

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11. Storage or go blending

The finished product can be stored or used as the raw material to make the mango jam or jucice.

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12. Mixing and blending

The mixing and blending system is used for the mixing of the tomato paste or fruit pulp with water, sugar, cinder according to their formula. 

 

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13. Degassing & Homogenizing

Degassing machine is used to remove the bubbles and airs in the fruit pulp or mixed product. Homogenizer in food processing means to refine the material under the triple action of extrusion, strong impact and pressure loss expansion, so that the materials can be mixed with each other more evenly.

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14. Pasteurizing

Kill the bacterial of the mixed product and improve the shelf-life.

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15. Different packages filling system

For weighing, filling, sealing of the final package.

 

 

Main features of the tomato processing line

 

The Mango processing line is the key product of Shanghai Gofun machinery company. We served more than 20 countries in the past 16 years. We keep providing high-quality machines and services to food manufacturers all over the world.

 

1. The capacity of fresh fruit can be customized from 60 Tons/ Day to 1500 Tons/Day.

2. The Brix of final tomato paste can be designed as the customer’s requirement.

3. The final mango paste will be filled into aseptic bags in drum. With this kind of package, the shelf time can reach two years in normal temperature. Which can reduce the expense greatly for transportation and storage.

4. All the materials are food standard, the main material is SUS304 or SUS316, which fully meets the requirements of food hygiene and safety.

5. Besides aseptic bag filling, we can also provide metal can, small sachet, stand-up pouch, glass jar, PET/PP container, etc.

6. Key points of the production line adopt international first brand. (Steam valve adopts Spirax Sarco, Siemens PLC etc.)

7. The whole production line design is compact and scientific, stable operation, high efficiency and energy saving, low steam consumption.

8. The operation is simple and humanized. All feeding and maintenance areas are designed with feeding and maintenance platforms, to ensure the security of the operators.

9. We can also design the customized processing line for different types of fruit and vegetable. It can produce clear juice, turbid juice, original pulp, concentrated juice, concentrated pulp, fruit powder, jam, vinegar, wine, and other products.

10. The waste from the production line can be produced into fertilizer.

 

 

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