Industrial Turnkey Mango Processing Line With Destoning Removing System
|Place of Origin:||Shanghai|
|Certification:||CE, ISO certificate|
Payment & Shipping Terms:
|Minimum Order Quantity:||1 set|
|Packaging Details:||International standard package for shipping|
|Delivery Time:||45~90 days|
|Payment Terms:||T/T, Western Union, L/C|
|Supply Ability:||100 sets per year|
|Product Name:||Mango Puree Production Line||Power(w):||According To Customers|
|Warranty:||1 Year||After-sales Service:||Engineers Available To Service Machinery|
|Condition:||New||Type:||Turnkey Processing Line|
Industrial Turnkey Mango Processing Line,
Destoning Removing Mango Processing Line,
Pulping Refining Mango Processing Line
Industrial Turnkey Service Mango Puree Production Line Industrial Convenient After Care Service
Product description of the mango processing line
The processing line mainly includes fresh mango receiving system, washing system, sorting system, destoning removing system, pre-heating system, pulping and refining system, filtration system, concentrating system, sterilizing system, and aseptic filling system. Then we can get the final products with the aseptic bag in drum.
And the mango paste in the aseptic bag in drum can be further produced to mango juice beverage, sauces and filled in stand-up pouch, Metal can, Aluminum can, PP container, Plastic bottle, Glass jar, Gable top, etc.
1. Oversea technical support
2. Oversea equipment maintenance
3. English speaking engineers available to provide technical support
Main parameters of the mango production line
|Product name:||One-stop solution for mango processing line|
|Fresh fruit inlet capacity:||500kg per hour ~ 25 tons per hour, customized|
|Raw material:||Fresh mango|
|End product:||Mango pulp puree, Mango concentrate, Mango sauce, Mango juice, Mango beverage|
|Final product Brix:||14%~20%|
|Final package:||Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc|
|The main material for machines:||Food grade SUS304 or SUS316|
|Warranty:||12 months after commissioning|
|Operator needed:||About 10~12 persons|
|Voltage:||380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard)|
|Advantages:||Energy-saving, High efficiency, Water-saving, Stable performance|
Flowchart of tomato paste/ sauce or ketchup processing
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Final products & Package types for the mango project
Shanghai Gofun machinery company offers all kinds of mango processing line.
The raw material can be fresh mango, mango paste, etc. And the final product can be mango paste, mango sauce, mango juice, mango powder, diced mango, dried mango, etc.
For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.
Key process of the mango processing line
Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.
1. Discharge platform
When fresh mango comes, normally with big trucks, if discharge by labor, it would be very difficult. So, we design the discharge platform and use water gun to discharge fresh mango from truck, also use water to deliver fresh mango to the processing line. And there is another function of the discharge platform, it can pre-wash fresh mango before processing.
This machine is used to deliver fresh mango from outside the building to inside.
Before crushing, need to washing fresh fruit carefully. For washing, we can use the bubble washing machine and brush & spray washing machine together. If the washing requirement is high, more stages of washing can be added. Also, for a better cleaning effect, we can add ultrasonic cleaning and ozone cleaning.
After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.
The mango destoner is running with speed of 1470 r/min to crush fresh mango to make sure all the mango cores and peals are fully cleaned, which can greatly reduce the waste and improve the pulp yield. The cores will be sent outside factory, and the pulp will be pumped to next step.
The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.
7. Pulper and refiner
This machine is also running with the speed of 1470 r/min, it causes the centrifugal force and the product will go through screen, which helps to refine the product. The double stage pulping machine for tomato pulp yield rate can reach 60%~75%. And normally we use double stage of pulper and refiner, the screen of each stage is different, for the first stage the screen would be bigger, and for the second stage the screen would be smaller.
8. Horizontal spiral centrifugal
The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.
For mango pulp puree we use the tube in tube type sterilizer for sterilizing. The sterilizing temperature and holding time is adjustable. The operating system adopts the image man-machine interface, which is convenient for intuitively grasping the operating status of each component of the device.
10. Aseptic Filling
The aseptic filling machine works together with the tube in tube type sterilizer. It’s a closed cycle. Before production, the cycle will be fully sterilized to make sure the aseptic environment. And the filling cavity is also protected by steam to make sure the filling environment is also aseptic. Safety - providing several security methods. Using mirror welding tech to ensure tidy and smooth welding line. Separate control panel. CIP and auto SIP available together with sterilizer. Easy to adjust to match the different volumes and sizes of aseptic bags
11. Storage or go blending
The finished product can be stored or used as the raw material to make the mango jam or jucice.
12. Mixing and blending
The mixing and blending system is used for the mixing of the tomato paste or fruit pulp with water, sugar, cinder according to their formula.
13. Degassing & Homogenizing
Degassing machine is used to remove the bubbles and airs in the fruit pulp or mixed product. Homogenizer in food processing means to refine the material under the triple action of extrusion, strong impact and pressure loss expansion, so that the materials can be mixed with each other more evenly.
Kill the bacterial of the mixed product and improve the shelf-life.
15. Different packages filling system
For weighing, filling, sealing of the final package.
Main features of the tomato processing line
The Mango processing line is the key product of Shanghai Gofun machinery company. We served more than 20 countries in the past 16 years. We keep providing high-quality machines and services to food manufacturers all over the world.
1. The capacity of fresh fruit can be customized from 60 Tons/ Day to 1500 Tons/Day.
2. The Brix of final tomato paste can be designed as the customer’s requirement.
3. The final mango paste will be filled into aseptic bags in drum. With this kind of package, the shelf time can reach two years in normal temperature. Which can reduce the expense greatly for transportation and storage.
4. All the materials are food standard, the main material is SUS304 or SUS316, which fully meets the requirements of food hygiene and safety.
5. Besides aseptic bag filling, we can also provide metal can, small sachet, stand-up pouch, glass jar, PET/PP container, etc.
6. Key points of the production line adopt international first brand. (Steam valve adopts Spirax Sarco, Siemens PLC etc.)
7. The whole production line design is compact and scientific, stable operation, high efficiency and energy saving, low steam consumption.
8. The operation is simple and humanized. All feeding and maintenance areas are designed with feeding and maintenance platforms, to ensure the security of the operators.
9. We can also design the customized processing line for different types of fruit and vegetable. It can produce clear juice, turbid juice, original pulp, concentrated juice, concentrated pulp, fruit powder, jam, vinegar, wine, and other products.
10. The waste from the production line can be produced into fertilizer.