• Shanghai Gofun Machinery Co., Ltd.
    Uganda Ministry of Agricultural
    Good company, good service, good quality, good reputation, is a responsible and reliable supplier, timely delivery.
  • Shanghai Gofun Machinery Co., Ltd.
    Ghana Development Agency
    Very professional and responsible team. Engineers came to finish the intallation even during the covid-19 time. Very appreciate.
  • Shanghai Gofun Machinery Co., Ltd.
    Monos
    Thank you for your after-sales service. A very professional team.
Contact Person : Daryl Yu
Phone Number : 13524920822
WhatsApp : +8613524920822

5T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage

Place of Origin Shanghai
Brand Name Gofun
Certification CE, ISO certificate
Model Number GFM-MPL
Minimum Order Quantity 1 set
Price Negotiable
Packaging Details International standard package for shipping
Delivery Time 45~90 days
Payment Terms T/T, Western Union, L/C
Supply Ability 100 sets per year
Product Details
Warranty 1 Year Voltage 220V/380V
Power(w) 200KW Condition New
Type Turnkey Processing Line Material SUS304
High Light

304 SUS Mango Processing Line

,

5T/H SS Mango Processing Line

,

Mechanized Mango Processing Line

Leave a Message
Product Description

5T/H Mango Jam Processing Line One Stop Service 304 SUS Mechanized Production

 

Product description of the mango processing line

 

Mango processing lines can produce everything from fresh mangoes to different types of final products. Popular products such as mango pulp, mango puree, mango concentrate, mango paste, mango juice, mango beverage, from fresh mangoes to aseptic barrel bags to produce final products.

 

The processing line mainly includes fresh mango receiving system, cleaning system, sorting system, desalination system, preheating system, pulping and refining system, filtration system, concentration system, sterilization system and aseptic filling system. Then you can put the sterile bag into the bucket to get the final product.

 

Then the mango puree in the aseptic bucket bag is further made into mango juice drink, sauce, and packed into stand-up pouches, metal cans, aluminum cans, PP containers, PET bottles, glass bottles, gable tops, etc.

 

Gofun can not only provide tomato processing equipment for plants, but also provide one-stop solutions from A to Z. This includes:

  • Technical consultation
  • Customized proposal design
  • Equipment manufacturing
  • Installation commissioning and training at the site
  • 1- year after-sales guarantee
  • Life-long service
  • Package design & Purchasing

 

Main parameters of the mango production line

Product name: One-stop solution for mango processing line
Fresh fruit inlet capacity: 500kg per hour ~ 25 tons per hour, customized
Raw material: Fresh mango
End product: Mango pulp puree, Mango concentrate, Mango sauce, Mango juice, Mango beverage
Final product Brix: 14%~20%
Final package: Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc
The main material for machines: Food grade SUS304 or SUS316
Warranty: 12 months after commissioning
Operator needed: About 10~12 persons
Voltage: 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard)
Advantages: Energy-saving, High efficiency, Water-saving, Stable performance
 

 

Flowchart of tomato paste/ sauce or ketchup processing

 

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

 

5T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 0

 

Final products & Package types for the mango project

 

Shanghai Gofun machinery company offers all kinds of mango processing line.

 

The raw material can be fresh mango, mango paste, etc. And the final product can be mango paste, mango sauce, mango juice, mango powder, diced mango, dried mango, etc.

5T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 1

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

 

5T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 2

 

Main features of the tomato processing line

 

The Mango processing line is the key product of Shanghai Gofun machinery company. We served more than 20 countries in the past 16 years. We keep providing high-quality machines and services to food manufacturers all over the world.

 

1. The fresh fruit production capacity can be customized from 60 tons/day to 1500 tons/day.

2. The final ketchup Brix can be designed according to customer requirements.

3. The final mango puree is packed into sterile bucket bags. With this type of packaging, the shelf life at room temperature can reach 2 years. This can significantly reduce shipping and storage costs.

4. All materials are food standard, the main material is SUS304 or SUS316, which fully meets the requirements of food hygiene and safety.

5. In addition to filling aseptic bags, we can also provide metal cans, pouches, stand-up pouches, glass bottles, PET/PP containers, etc.

6. The production line mainly adopts the first international brand. (Steam valve uses Spirax Sarco, Siemens PLC, etc.)

7. The entire production line has a compact, scientific design, stable operation, high efficiency and energy saving, and low steam consumption.

8. Simple operation and humanization. All rearing and maintenance areas are designed with rearing and maintenance platforms to ensure operator safety.

9. You can also design customized processing lines for different kinds of fruits and vegetables. It can produce clear juice, turbid juice, puree, concentrated juice, concentrated pulp, fruit powder, jam, vinegar, wine and other products.

10. The waste produced by the production line can be used as fertilizer production.

 

Key process of the mango processing line

 

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

 

1. Discharge platform

When fresh mangoes arrive, they are usually heavy trucks, and it is very difficult to unload them manually. So we designed a drainage platform that uses water cannons to drain the fresh mangoes from the truck, and then uses the water to send the fresh mangoes to the processing line. In addition, the unloading platform has another function that allows you to pre-clean fresh mangoes before processing.

 

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

 

5T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 35T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 4

3. Washing

Fresh fruit should be washed carefully before crushing. For cleaning, you can use both a foam washer and a brush and spray washer. If cleaning requirements are high, the number of cleaning stages can be increased. In addition, ultrasonic cleaning and ozone cleaning can be added to enhance the cleaning effect.

5T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 55T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 6

4. Sorting

After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.

5T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 75T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 8

5. Destoning

The mango pitting machine runs at 1470r/min and grinds fresh mangoes to ensure that all mango pits and peels are thoroughly cleaned. This can significantly reduce waste and increase pulp yield. The core is pumped out of the mill and the pulp is pumped to the next step.

5T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 95T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 105T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 115T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 12

6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

5T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 135T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 14

7. Pulper and refiner

The machine also runs at 1470 r/min, which generates centrifugal force and allows the product to pass through the screen, helping to refine the product. Usually we use a double stage of pulper and refiner. The screens in each stage are different: the first stage has a larger screen, and the second stage has a smaller screen. The tomato pulp output rate of the two-stage beater can reach 60%-75%. After pulping, the tomato skin and seeds are separated from the tomato pulp. The machine has large running capacity and stable performance. Simple operation and replaceable screen. Suitable for all kinds of fruits such as passion fruit, tomatoes, peaches, apricots, mangoes and apples.

5T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 155T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 16

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

5T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 175T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 18

 

9. Sterilizing

Use a tube-in-tube sterilizer for mango pulp puree. Sterilization temperature and retention time are adjustable. The machine keeps the ketchup at a high temperature of around 115°C for 30 seconds, then immediately cools it down to ambient temperature. This method also tests ketchup to preserve nutrients as much as possible. The whole system adopts programmable control. The operating system adopts an image man-machine interface, which is convenient for intuitively grasping the running status of each component of the equipment.

5T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 195T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 20

10. Aseptic Filling

An aseptic filling machine is a tube sterilizer that works with tubes. This is a closed loop. Before manufacturing, the cycle is fully sterilized to ensure a sterile environment. The filling chamber is also steam protected to ensure that the filling environment is also sterile. Security - Provides multiple security methods. Mirror welding technology is adopted to ensure neat and smooth welds. Another control panel. CIP and automatic SIP can be used with the sterilizer. Easily adjusts to fit sterile bags of different capacities and sizes.

5T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 215T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 22

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.

5T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 235T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 24

 

12. Mixing and blending

The mixing and blending system is used to mix ketchup or pulp with water, sugar and charcoal according to the recipe. Tomato paste or fruit concentrate in sterile bucket bags can be removed and repackaged during the dry season to ensure continued production.

 

5T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 255T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 26

 

13. Degassing & Homogenizing

Degassers are used to remove air bubbles and air from pulp or mixed products. The homogenizer in food processing refers to refining the material through three functions of extrusion, strong impact and pressure drop expansion, so that the material can be mixed more uniformly.

5T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 275T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 28

14. Pasteurizing

Kill the bacterial of the mixed product and improve the shelf-life.

5T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 295T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 30

 

15. Different packages filling system

For weighing, filling, sealing of the final package.

 

5T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 315T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 325T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 335T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 34

 

 

Our Services for the mango processing line

 

1. Technical support

2. Marketing suggestion

3. Final packing suggestion and design

4. Factory building and design

 

After-Sales Service

 

1. Oversea technical support

2. Oversea equipment maintenance

3. English speaking engineers available to provide technical support

 

Working video of our mango pulp production line

 

5T/H 304 SUS Mango Processing Line Mechanized 200KW For Beverage 35