500kg/H Industrial Mango Processing Equipment For Juice 300T/D

Product Description

Convenient After Care Service Mango Juice Processing Equipment 300T/D

Product description of the mango processing line

Mango processing lines can produce from fresh mangoes to different types of final products. Popular products such as mango pulp, mango puree, mango concentrate, mango paste, mango juice, mango beverage processing line, from fresh mango to final product, are packaged in barrels aseptically.

The processing line mainly includes fresh mango receiving system, cleaning system, sorting system, stone removal system, preheating system, cellulose preparation and refining system, filtration system, concentration system, sterilization system and aseptic filling system. Then we can get the final product in aseptic packaging in barrels.

And the mango paste in the aseptic bag in drum can be further produced to mango juice beverage, sauces and filled in stand-up pouch, Metal can, Aluminum can, PP container, Plastic bottle, Glass jar, Gable top, etc.

Gofun can not only provide the tomato processing equipment for the plant but also provide the one-stop solution from A to Z, which includes:

• Technical consultation
• Customized proposal design
• Equipment manufacturing
• Installation commissioning and training at the site
• 1- year after-sales guarantee
• Life-long service
• Package design & Purchasing

Main parameters of the mango production line

Flowchart of tomato paste/ sauce or ketchup processing

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final products & Package types for the mango project

Shanghai Gofun machinery company offers all kinds of mango processing line.

The raw material can be fresh mango, mango paste, etc. And the final product can be mango paste, mango sauce, mango juice, mango powder, diced mango, dried mango, etc.

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

Main features of the tomato processing line

The Mango processing line is the key product of Shanghai Gofun machinery company. We served more than 20 countries in the past 16 years. We keep providing high-quality machines and services to food manufacturers all over the world.

1. The fresh fruit production capacity can be customized from 60 tons/day to 1500 tons/day.

2. The sugar content of the final ketchup can be designed according to customer requirements.

3. The final mango puree is packed into sterile drum bags. With this packaging, the shelf life at room temperature can be up to two years. This can greatly reduce the cost of transportation and storage.

4. All materials are in line with food standards. The main material is SUS304 or SUS316, which fully meets the requirements of food hygiene and safety.

5. In addition to aseptic bag filling, we can also provide metal cans, pouches, stand-up pouches, glass jars, PET/PP containers, etc.

6. The key point of the production line adopts the first international brand. (Steam valve adopts Spirax Sarco, Siemens PLC, etc.)

7. The entire production line has a compact and scientific design, stable operation, high efficiency and energy saving, and low steam consumption.

8. The operation is simple and user-friendly. All feeding and maintenance areas are equipped with feeding and maintenance platforms to ensure operator safety.

9. We can also design customized processing lines for different kinds of fruits and vegetables. It can produce clear juice, muddy juice, puree, concentrated juice, concentrated pulp, fruit powder, jam, vinegar, wine and other products.

10. The waste produced by the production line can be processed into fertilizer.

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

When fresh mangoes come, they usually come in big trucks, and it would be very difficult if workers unloaded them. So we designed the unloading platform to unload the fresh mangoes from the truck using water cannons, and also use water to send the fresh mangoes to the processing line. The unloading platform also has a function to pre-wash fresh mangoes before processing.

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

3. Washing

Fresh fruit must be carefully washed before chopping. For washing we can use a foam washer along with a brush and spray washer. If wash demand is high, more wash stages can be added. In order to get better cleaning effect, we can also add ultrasonic cleaning and ozone cleaning.

4. Sorting

After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.

5. Destoning

The mango destoner is running with speed of 1470 r/min to crush fresh mango to make sure all the mango cores and peals are fully cleaned, which can greatly reduce the waste and improve the pulp yield. The cores will be sent outside factory, and the pulp will be pumped to next step.

6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

7. Pulper and refiner

The machine also runs at 1470 rpm, which creates centrifugal force that pushes the product through a sieve, helping to refine the product. And usually we use two stages of pulper and refiner, each stage has different screens, the first stage has a larger screen, and the second stage has a smaller screen. The output of the two-stage pulper for tomato paste can reach 60% to 75%. After pulping, the tomato skins and seeds are separated from the tomato paste. The machine has a large workload and stable performance; easy to use and replace the screen; suitable for many different types of fruits, including passion fruit, tomato, peach, apricot, mango, apple, etc.;

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

9. Sterilizing

For the mango puree puree, we use a tube-in-tube sterilizer for sterilization. Sterilization temperature and holding time are adjustable. Using this machine, we heat the ketchup to a high temperature of around 115ºC for 30 seconds, then immediately cool down to ambient temperature. In this way, the test and nutritional content of the ketchup can also be protected as much as possible. The whole system adopts programmable control. The operating system adopts an image man-machine interface, which is suitable for intuitively grasping the running status of each component of the equipment.

10. Aseptic Filling

Aseptic filling machines are used in conjunction with tube-in-tube sterilizers. This is a closed loop. The cycle is fully sterilized before production to ensure a sterile environment. The filling space is also protected by steam to ensure that the filling environment is sterile. Security - Provides multiple security methods.Using mirror welding tech to ensure tidy and smooth welding line. Separate control panel. CIP and auto SIP available together with sterilizer. Easy to adjust to match the different volumes and sizes of aseptic bags.

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.