automatic Mango Processing Line For Jam Production SUS304

Product Description

SUS 304 All In One Service Mango Jam 400T/D Processing Machinery

Product description of the mango processing line

Mango processing lines can produce from fresh mangoes to different types of final products. Popular products such as mango pulp, mango puree, concentrated mango puree, mango puree, mango juice, mango beverage processing line, from fresh mango to final product in aseptic bucket bag production.

The processing line mainly includes fresh mango receiving system, cleaning system, sorting system, denucleating system, preheating system, pulping and refining system, filtration system, concentration system, sterilization system, aseptic filling system. Then we can get the final product in aseptic drum bag.

And the mango paste in the aseptic bag in drum can be further produced to mango juice beverage, sauces and filled in stand-up pouch, Metal can, Aluminum can, PP container, Plastic bottle, Glass jar, Gable top, etc.

Gofun can not only provide the tomato processing equipment for the plant but also provide the one-stop solution from A to Z, which includes:

• Technical consultation
• Customized proposal design
• Equipment manufacturing
• Installation commissioning and training at the site
• 1- year after-sales guarantee
• Life-long service
• Package design & Purchasing

Main parameters of the mango production line

Flowchart of tomato paste/ sauce or ketchup processing

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final products & Package types for the mango project

Shanghai Gofun machinery company offers all kinds of mango processing line.

The raw material can be fresh mango, mango paste, etc. And the final product can be mango paste, mango sauce, mango juice, mango powder, diced mango, dried mango, etc.

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

Main features of the tomato processing line

The Mango processing line is the key product of Shanghai Gofun machinery company. We served more than 20 countries in the past 16 years. We keep providing high-quality machines and services to food manufacturers all over the world.

1. The fresh fruit production capacity can be customized from 60 tons/day to 1500 tons/day.

2. The Brix content of the final ketchup can be designed according to customer requirements.

3. The final mango puree will be packed in sterile drum bags. With this type of packaging, the shelf life can be up to two years at room temperature. Transportation and storage costs can be greatly reduced.

4. All materials are food standard, the main material is SUS304 or SUS316, which fully meets the requirements of food safety and hygiene.

5. In addition to aseptic bag filling, we can also provide metal cans, sachets, stand-up pouches, glass jars, PET/PP containers, etc.

6. The key point of the production line adopts the first international brand. (Steam valve adopts Spirax Sarco, Siemens PLC, etc.)

7. The entire production line has a compact and scientific design, stable operation, high efficiency and energy saving, and low steam consumption.

8. The operation is simple and user-friendly. All feeding and maintenance areas are designed with feeding and maintenance platforms to ensure operator safety.

9. We can also custom design processing lines for different kinds of fruits and vegetables. It can produce clear juice, muddy juice, puree, concentrated juice, concentrated pulp, fruit powder, jam, vinegar, wine and other products.

10. Production line waste can be converted into fertilizer.

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

When fresh mangoes arrive, usually large trucks, manual unloading can be difficult. So we designed the unloading platform to unload the fresh mangoes from the truck using water cannons, and we also use water to transport the fresh mangoes to the processing line. And there is also an unloading platform function to pre-wash fresh mangoes before processing.

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

3. Washing

You need to wash the fresh fruit carefully before crushing. When washing, we can use a foam washer along with a brush and spray washer. If wash demand is high, more wash steps can be added. In addition, for better cleaning effect, we can add ultrasonic cleaning and ozone cleaning.

4. Sorting

After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.

5. Destoning

The mango peeling machine runs at a speed of 1470r/min to crush fresh mangoes to ensure that the mango pits and peels are completely clean, which can greatly reduce waste and increase pulp output. The core will be shipped out of the mill and the pulp will be pumped to the next step.

6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

7. Pulper and refiner

The machine also runs at a speed of 1470r/min, so that the centrifugal force and the product pass through the screen, which is beneficial to the refinement of the product. Usually we use two-stage pulper and refiner, the screen of each stage is different, the screen of the first stage is larger, and the screen of the second stage is smaller. The tomato pulp yield of the two-stage pulper can reach 60% to 75%. After beating, the tomato skin and seeds will be separated from the tomato pulp. The machine has a large workload and stable performance; it is easy to operate and replace the screen; it is suitable for a variety of fruits, including passion fruit, tomato, peach, apricot, mango, apple, etc.;

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

9. Sterilizing

For the mango puree puree, we use a tube-in-tube sterilizer for sterilization. Sterilization temperature and retention time are adjustable. Using this machine, we heat the ketchup to a high temperature of around 115°C for 30 seconds, then immediately cool to room temperature. This way you can also protect the nutritional content of the test and tomato paste as much as possible. The whole system adopts programmable control. The operating system adopts an image man-machine interface, which is convenient and intuitive to understand the running status of each equipment component.

10. Aseptic Filling

The aseptic filling machine works together with the tube in tube type sterilizer. It’s a closed cycle. Before production, the cycle will be fully sterilized to make sure the aseptic environment. And the filling cavity is also protected by steam to make sure the filling environment is also aseptic. Safety - providing several security methods. Using mirror welding tech to ensure tidy and smooth welding line. Separate control panel. CIP and auto SIP available together with sterilizer. Easy to adjust to match the different volumes and sizes of aseptic bags

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.