SUS304 Mango Paste Production Machine Mango Pulp Processing Wih Aseptic Bag

Product Description

Mango Paste Production Machine Mango Pulp Processing Plant Sus 304 Aseptic Bag In Drum

Product description of the mango processing line

The mango processing line can produce from fresh mango to different types of final product. Popular products such as mango pulp, mango puree, concentrated mango paste, mango sauce, mango juice, mango beverage processing line, which produce from fresh mango to final product with aseptic drum bag.

The processing line mainly includes fresh mango receiving system, washing system, sorting system, pitting system, preheating system, pulping and refining system, filtering system, concentrating system, sterilizing system. and aseptic filling system. Then we can get the final products with the drum aseptic bag.

And mango paste in drum aseptic bag can be produced for mango juice drinks, sauces and filled stand up bag, metal can, aluminum can, pp container, plastic bottle, glass jar, gable top, etc.

Gofun can not only provide the tomato processing equipment for the plant but also provide the one-stop solution from A to Z, which includes:

• Technical consultation
• Customized proposal design
• Equipment manufacturing
• Installation commissioning and training at the site
• 1- year after-sales guarantee
• Life-long service
• Package design & Purchasing

Main parameters of the mango production line

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

When fresh mango arrives, usually with large trucks, unloading by labor would be very difficult. So we designed the unloading platform and used water gun to unload fresh mango from the truck, we also use water to deliver fresh mango to the processing line. And there is another function of unloading platform, it can pre-wash fresh mango before processing.

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

3. Washing

Before crushing, you need to wash fresh fruits carefully. For washing, we can use bubble washing machine and brush and spray washing machine together. If the washing need is high, more washing steps can be added. Also, for better cleaning effect, we can add ultrasonic cleaning and ozone cleaning.

4. Sorting

After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.

5. Destoning

The mango peeler is running at 1470r/min speed to crush fresh mango to ensure all the mango pits and skins are fully clean, which can greatly reduce waste and improve pulp yield. The cores will be shipped out of the factory, and the pulp will be pumped to the next step.

6. Preheating

The preheater is used to heat the product after the crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step would help to increase the juice rate for the next step and can also protect the color and flavor of the final product.

7. Pulper and refiner

This machine is also running at the speed of 1470r/min, this makes the centrifugal force and the product pass through the sieve, which helps to refine the product. And normally we use double stage pulper and refiner, the sieve of each stage is different, for the first stage the sieve would be bigger, and for the second stage the sieve would be smaller. The double stage pulping machine for tomato pulp yield rate can reach 60%~75%. After pulping, the tomato skin and seeds will be separated from the tomato pulp. The machine works with high capacity and stable performance; Easy to operate and change the sieves; Suitable for many different kinds of fruit including passion fruit, tomato, peach, apricot, mango, apple and etc.;

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

9. Sterilizing

For mango pulp puree, we use tube in tube type sterilizer for sterilization. Sterilization temperature and retention time are adjustable. With this machine, we will heat the tomato paste to a very high temperature around 115℃ holding for 30s and then cooling to room temperature immediately. This way you can also protect the test and the nutrients of the tomato paste as much as possible. The whole system adopts programmable control. The operating system adopts image human-machine interface, which is convenient to intuitively understand the operating status of each device component.

10. Aseptic Filling

The aseptic filling machine works together with the tube-in-tube sterilizer. It's a closed cycle. Before production, the cycle will be fully sterilized to ensure aseptic environment. And the filling cavity is also protected by steam to ensure that the filling environment is also aseptic. Security - providing various security methods. Using mirror welding technology to ensure a neat and smooth welding line. Separate control panel. CIP and auto SIP available with the sterilizer. Easy to adjust to match different volumes and sizes of aseptic bags.

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.

12. Mixing and blending

Mixing and mixing system is used to mix tomato paste or fruit pulp with water, sugar, ash according to its formula. The tomato paste or fruit concentrate in the drum aseptic bag can be taken out during the dry season for repackaging to ensure continuous production.

13. Degassing & Homogenizing

The degassing machine is used to remove the bubbles and air in the fruit pulp or mixed product. Homogenizer in food processing means refining the material under the triple action of extrusion, strong impact and pressure loss expansion, so that materials can be mixed together more evenly.

14. Pasteurizing

Kill the bacterial of the mixed product and improve the shelf-life.

15. Different packages filling system

For weighing, filling, sealing of the final package.

16. Water Spray or Immersion Pasteurizing and Cooling

Water immersion type sterilizer is a pasteurization equipment specially designed for the filling or packaging of dairy products, juices, beverages, beer, food, condiments, medicines and other products. It is the ideal equipment for materials to achieve the purpose of extending shelf life through sterilization, heat preservation and cooling, especially the secondary sterilization equipment necessary for automated production lines. According to the different process requirements of users for heating, sterilization, heat preservation and cooling of different products, different process designs can be carried out to meet the process requirements. According to user requirements, corresponding high-precision automatic control systems can be configured.

17. Air drying

Dry the metal can or sachet bag after the pasteurization.

18. Date printing

Print the production time or batch number on the can or bottle

19. Power Station of the whole plant

The system includes steam supply, compressed air supply, cooling water supply, ice water supply, power supply and so on.

Main equipment: steam boiler, water cooling tower, air compressor, RO water treatment, ice water machine, etc.