Uganda Ministry of AgriculturalGood company, good service, good quality, good reputation, is a responsible and reliable supplier, timely delivery.
Ghana Development AgencyVery professional and responsible team. Engineers came to finish the intallation even during the covid-19 time. Very appreciate.
MonosThank you for your after-sales service. A very professional team.
Energy Saving Mango Paste Processing Line With Glass Bottle 440V
|Voltage||220/380/440V, According To Customers||Type||One Stop Turn Key Processing Line|
|Material||SUS304||Application||Mango Paste / Pulp, Mango Sauce|
|Package||Glass Bottle||Shelf Life||1~2 Years|
Energy Saving Mango Pulp Machine,
Mango Processing Machine With Glass Bottle,
440V Mango Processing Equipment
High quality Mango Paste Processing Line Energy Saving Safety Control For Operators
Product description of the mango processing line
Mango processing lines can produce different types of finished products from fresh mangoes. Popular products such as mango pulp, mango puree, mango concentrate, mango paste, mango juice, mango beverage processing line from fresh mango to final product are packaged aseptically in drums.
The processing line mainly includes fresh mango receiving system, cleaning system, sorting system, stone removing system, preheating system, cellulose preparation and refining system, filtration system, a concentration system, a sterilization system and an aseptic filling system. Then we can get the final product in aseptic packaging in drums.
Mango puree in aseptic barrel bag can further be made into mango juice, sauce drink and packed in bags, metal cans, aluminum cans, PP containers, plastic bottles, glass jars, pine nuts, etc.
Gofun can not only provide the tomato processing equipment for the plant but also provide the one-stop solution from A to Z, which includes:
- Technical consultation
- Customized proposal design
- Equipment manufacturing
- Installation commissioning and training at the site
- 1- year after-sales guarantee
- Life-long service
- Package design & Purchasing
Main parameters of the mango production line
|Product name:||One-stop solution for mango processing line|
|Fresh fruit inlet capacity:||500kg per hour ~ 25 tons per hour, customized|
|Raw material:||Fresh mango|
|End product:||Mango pulp puree, Mango concentrate, Mango sauce, Mango juice, Mango beverage|
|Final product Brix:||14%~20%|
|Final package:||Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc|
|The main material for machines:||Food grade SUS304 or SUS316|
|Warranty:||12 months after commissioning|
|Operator needed:||About 10~12 persons|
|Voltage:||380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard)|
|Advantages:||Energy-saving, High efficiency, Water-saving, Stable performance|
Key process of the mango processing line
Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.
1. Discharge platform
When the fresh mango arrives, usually with big trucks, unloading by labor would be very difficult. So we designed the unloading platform and used water gun to unload the fresh mango from the truck, we also use water to deliver the fresh mango to the processing line. And there is another function of the unloading platform, it can pre-wash fresh mango before processing.
This machine is used to deliver fresh mango from outside the building to inside.
Before crushing, you need to wash fresh fruit thoroughly. For washing, we can use bubble washing machine and brush and spray washing machine together. If the need for washing is high, further washing steps can be added. Also, for better cleaning effect, we can add ultrasonic cleaning and ozone cleaning.
After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.
The mango peeler is running at 1470r/min speed to crush fresh mango to ensure all the mango pits and skins are fully clean, which can greatly reduce waste and improve pulp yield. The cores will be shipped out of the factory, and the pulp will be pumped to the next step.
The preheater is used to heat the product after the crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step would help to increase the juice rate for the next step and can also protect the color and flavor of the final product.
7. Pulper and refiner
The machine also operates at a speed of 1470 rpm, so centrifugal force and product flow through the screen, which is beneficial for product refinement. Usually we use two-stage pulper and refiner, the screen of each stage is different, the screen of the first stage is larger, and the screen of the second stage is smaller. The tomato pulp yield of the two-stage pulper can reach 60%-75%. After beating, the tomato skin and seeds will be separated from the tomato pulp. The machine has a large workload and stable performance, it is easy to operate and replace the screen, it is suitable for a variety of fruits, including passion fruit, tomato, peach, apricot , mango, apple, etc.
8. Horizontal spiral centrifugal
The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.
For mango puree, we use tube-in-tube sterilizer for sterilization. Sterilization temperature and retention time are adjustable. Using this machine, we heat the ketchup to a high temperature of around 115°C for 30 seconds and then immediately cool it down to room temperature. In this way, you can also protect the nutritional content of the test and the tomato paste as much as possible. The whole system adopts programmable control. The operating system adopts human-machine image interface, which is convenient and intuitive to understand the working status of each component of the equipment.
10. Aseptic Filling
The aseptic filling machine works with the tube-in-tube sterilizer. It is a closed cycle. Prior to production, the cycle will be fully sterilized to ensure an aseptic environment. And the filling cavity is also steam protected to ensure that the filling environment is also aseptic. Security - providing various methods of security. Using mirror welding technology to ensure a clean and smooth welding line. Separate control panel. CIP and auto SIP available with the sterilizer. Easy to adjust to accommodate different volumes and sizes of aseptic bags.
11. Storage or go blending
The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.