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Mango Processing Line
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| Place of Origin | Shanghai |
| Brand Name | Gofun |
| Certification | CE, ISO |
| Model Number | GFM-MPL |
One-Stop Service For Fresh Mango Processing SUS 304 High Quality
Product description of the mango processing line
Mango processing lines can produce various types of finished products from fresh mango. Popular products such as mango pulp, mango puree, mango concentrate, mango paste, mango juice, line for processing mango drinks from fresh mango to the final product are packed aseptically in barrels.
The processing line mainly includes a fresh mango intake system, a cleaning system, a sorting system, a descaling system, a preheating system, a pulp preparation and refining system, a filtration system, a concentration system, a sterilization system and an aseptic filling system. Then we can get the final product in aseptic packaging in barrels.
Mango puree in an aseptic barrel bag can be further made into mango juice, sauce drink and packed in bags, metal cans, aluminum cans, PP containers, plastic bottles, glass jars, pine nuts, etc.
Gofun can not only provide the tomato processing equipment for the plant but also provide the one-stop solution from A to Z, which includes:
Main parameters of the mango production line
| Product name: | One-stop solution for mango processing line |
| Fresh fruit inlet capacity: | 500kg per hour ~ 25 tons per hour, customized |
| Raw material: | Fresh mango |
| End product: | Mango pulp puree, Mango concentrate, Mango sauce, Mango juice, Mango beverage |
| Final product Brix: | 14%~20% |
| Final package: | Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc |
| The main material for machines: | Food grade SUS304 or SUS316 |
| Warranty: | 12 months after commissioning |
| Operator needed: | About 10~12 persons |
| Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard) |
| Advantages: | Energy-saving, High efficiency, Water-saving, Stable performance |
Key process of the mango processing line
Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.
1. Discharge platform
When the new mango arrives, and the big trucks, it will be very difficult to deliver by operation. So we designed the dismantling board and used a water gun to remove the fresh fruit from the truck, and we also used water to deliver the fresh shark to the processing line. And there’s another function of the shrinkage, which can be pre -washed fresh fruits before processing.
2. Elevator
This machine is used to release fresh mango from outside the house into them.
3. Washing
Fresh fruits must be thoroughly washed before mashing. For cleaning you can use a lather and brush and cleaning spray together. If there is a great need for cleaning, additional cleaning components will be added. For better cleaning, we can also combine ultrasonic cleaning and ozone cleaning.
4. Sorting
After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.
5. Destoning
The mango grinder runs at 1470 rpm to crush the fresh mangoes so that all the mango textures and skins are completely clean, significantly reducing waste and improving pulp yields. The drives are removed from the factory and the pulp is pushed to the next step.
6. Preheating
The heater is used to heat the product after the crusher, the temperature can be adjusted, usually from 45 ℃ to 85. This processing process increases the water rate for subsequent processing and also preserves the color and taste of the final product.
7. Pulper and refiner
The machine also operates at 1470 rpm, so the centrifugal force and the product flow through the sieve, which is ideal for refining the products. Usually we use a two -stage pan and frying pan, each batch has a different wait, the first batch has a higher wait, the second batch has a lower wait. The yield of mango pulp in a two-phase pulper can be as high as 60% to 75%. After whipping, the skin and seeds of the mango are separated from the mango pulp. The machine has high performance and stable performance, easy to operate and replace the wait, it is suitable for all kinds of products, including dried fruits, tomatoes, peaches, apricots, mangoes, apples, etc.
8. Horizontal spiral centrifugal
The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.
9. Sterilizing
We use a tube-in-tube cleaner for sterilization on the mango puree. Temperature and residence time can be adjusted. Using this machine, heat the mango jam to a temperature of 115 ° C for 30 seconds, then cool immediately to room temperature. In this way, you can also preserve the ingredients of the test with as much mango puree as possible. The whole system uses control. The operating system uses a human-machine-like interface that is simple and easy to understand the control of each component of the device.
10. Aseptic Filling
The aseptic filling machine works with a test tube sterilizer. It's a closed cycle. Prior to production, the cycle will be fully sterilized to ensure an aseptic environment. The filling hole is also protected from steam to ensure that the filling environment is aseptic. Security - there are many ways to be safe. Utilize mirroring technology to ensure the cleanliness and smoothness of the bonding line. Independent control panel. CIP and automatic SIP and sterilizer are available. Easy adjustment for book types and sizes of aseptic bags.
11. Storage or go blending
The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.
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