100T/D Jam Mango Processing Line Making Machine Mechanized Production

Mechanized Production High Quality Service 100T/D Mango Jam Making Machine

Product description of the mango processing line

The mango processing line can produce from fresh mango to various kinds of final product. Popular products such as Mango Pulp, Mango Puree, Mango Concentrated Paste, Mango Sauce, Mango Juice, Mango Drink Production Line, which produce from fresh mango to final product by aseptic drum packaging.

The processing line mainly includes fresh mango receiving system, washing system, sorting system, pitting system, pre-heating system, boiling and cleaning system, filtration system, concentration system, sterilization system. and an aseptic filling system. Then we can get the end products with drum aseptic bag.

And mango paste in drum aseptic bag can be produced for mango juice drinks, sauces and filled stand-up bags, metal cans, aluminum cans, PP containers, plastic bottles, glass jars, tongs, etc.

Gofun can not only provide tomato processing equipment for the plant, but also provide a one-stop solution from A to Z, which includes:

• Technical advice
• Individual offer design
• Equipment manufacturing
• Commissioning and on-site training
• 1 year after-sales warranty
• Lifetime service
• Packaging design and purchasing

Main parameters of the mango production line

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

When fresh mango arrive, usually on large trucks, manual unloading will be very difficult. So we designed the unloading platform and used the water gun to unload the fresh mango from the truck. We also use water to deliver fresh mango to the production line. And there is another function of the unloading platform, it can pre-wash the fresh mango before processing.

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

3. Washing

Wash fresh fruit thoroughly before chopping. For washing, we can use bubble washing machine and brush and spray washing machine together. If the wash demand is high, additional wash steps can be added. Also for better cleaning effect, we can add ultrasonic cleaning and ozone cleaning.

4. Sorting

After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.

5. Destoning

The mango peeling machine runs at 1470rpm to grind fresh mango to ensure that all the mango pits and skins are completely clean, which can greatly reduce waste and increase pulp yield. The cores will be sent from the plant and the pulp will be pumped to the next stage.

6. Preheating

The preheater is used to heat the product after the crusher, the temperature is adjustable, usually from 45℃ to 85℃. This processing step will help increase the amount of juice for the next step, and can also protect the color and flavor of the final product.

7. Pulper and refiner

This machine also runs at 1470 rpm, which forces the centrifugal force and the product to pass through the sieve, which helps to clean the product. And usually we use two-stage pulper and refiner, the sieve of each stage is different, the sieve for the first stage will be larger, and the sieve for the second stage will be smaller. The output of two-stage tomato pulp making machine can reach 60-75%. After boiling, the tomato peel and seeds are separated from the tomato pulp. The machine runs with high performance and stable performance; Easy to operate and change screens; Suitable for various kinds of fruits, including passion fruit, tomatoes, peaches, apricots, mangoes, apples, etc.;

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

9. Sterilizing

For mango pulp puree, we use tube type sterilizer for sterilization. Sterilization temperature and holding time are adjustable. With this machine, we will heat the tomato paste to a very high temperature of about 115℃, holding for 30 seconds, and then immediately cooling to room temperature. In this way, you can also protect the dough and nutrients of the tomato paste as much as possible. The whole system adopts programmable control. The operating system uses a human-machine interface of the image, which is convenient for intuitively understanding the working status of each component of the device.

10. Aseptic Filling

The aseptic filling machine works together with the tube-in-tube sterilizer. It's a closed cycle. Before production, the cycle will be fully sterilized to ensure aseptic environment. And the filling cavity is also protected by steam to ensure that the filling environment is also aseptic. Security - providing various security methods. Using mirror welding technology to ensure a neat and smooth welding line. Separate control panel. CIP and auto SIP available with the sterilizer. Easy to adjust to match different volumes and sizes of aseptic bags.

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.

12. Mixing and blending

Mixing and mixing system is used to mix tomato paste or fruit pulp with water, sugar, ash according to its formula. The tomato paste or fruit concentrate in the drum aseptic bag can be taken out during the dry season for repackaging to ensure continuous production.

13. Degassing & Homogenizing

The degassing machine is used to remove the bubbles and air in the fruit pulp or mixed product. Homogenizer in food processing means refining the material under the triple action of extrusion, strong impact and pressure loss expansion, so that materials can be mixed together more evenly.

14. Pasteurizing

Kill the bacterial of the mixed product and improve the shelf-life.

15. Different packages filling system

For weighing, filling, sealing of the final package.

16. Water Spray or Immersion Pasteurizing and Cooling

Water immersion type sterilizer is a pasteurization equipment specially designed for the filling or packaging of dairy products, juices, beverages, beer, food, condiments, medicines and other products. It is the ideal equipment for materials to achieve the purpose of extending shelf life through sterilization, heat preservation and cooling, especially the secondary sterilization equipment necessary for automated production lines. According to the different process requirements of users for heating, sterilization, heat preservation and cooling of different products, different process designs can be carried out to meet the process requirements. According to user requirements, corresponding high-precision automatic control systems can be configured.

17. Air drying

Dry the metal can or sachet bag after the pasteurization.

18. Date printing

Print the production time or batch number on the can or bottle

19. Power Station of the whole plant

The system includes steam supply, compressed air supply, cooling water supply, ice water supply, power supply and so on.

Main equipment: steam boiler, water cooling tower, air compressor, RO water treatment, ice water machine, etc.