100t/D Tomato Ketchup Blending Processing 304 Stainless Steel With Aseptic Bag

100t/D Tomato Ketchup Blending Processing Line Whole Journey Nanny Service

Product description of tomato processing plant

The tomato processing line can produce from fresh tomatoes to various types of final products. Popular products such as tomato paste, tomato sauce & ketchup, and tomato juice processing line, we produce from fresh tomatoes to the final product by putting sterile bags in the drum.

The processing line mainly includes fresh tomato receiving system, cleaning system, sorting system, crushing system, pulping and refining system, filtration system, concentration system, sterilization system, aseptic filling system. Then you can get tomato paste in a sterile bag on the drum.

The tomato paste in a sterile drum bag is then further produced into tomato ketchup, sauces and juices, which are then filled into sachets, stand-up pouches, metal cans, PP containers, bottles, gable tops and more.

Gofun can not only provide tomato processing equipment for plants, but also a one-stop solution from A to Z. This includes:

• Technical consultation
• Customized proposal design
• Equipment manufacturing
• On-site installation test run and training
• 1 year after-sales warranty
• Lifetime service
• Package design and purchase

Main parameters of tomato production line

FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final products & Package types for tomato project

Shanghai Gofun machinery company offers all kinds of the tomato processing line.

The raw material can be fresh tomato, tomato paste, etc. And the final product can be tomato paste, tomato ketchup, tomato sauce, tomato juice, tomato powder, whole peeled tomato, etc.

For the final package, it can be an aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

Main features of the tomato processing line 

The tomato processing line is the main product of Shanghai Gofun Machinery Company. We have served more than 20 countries in the last 16 years. We continue to provide high quality machinery and services to food manufacturers around the world.

1. The capacity of fresh fruit can be customized from 60 tonnes / day to 1500 tonnes / day.

2. Tomatoes can be hot crushed or cold crushed.

3. The final tomato paste brix can be designed as customer's requirement. It is usually 28-30% or 36-38%.

4. The final tomato paste is placed in a sterile bag of drums. This type of package can be stored for up to 2 years at room temperature. This can significantly reduce transportation and storage costs.

5. All materials are food standard, the main material is SUS304 or SUS316, which fully meets the requirements of food hygiene and safety.

6. In addition to filling sterile bags, we can also provide metal cans, sachets, stand-up pouches, glass bottles, PET / PP containers, etc.

7. The main point of the production line is to adopt the international first brand. (Steam valves use Spirax Sarco, Siemens PLC, etc.)

8. The design of the whole production line is compact, scientific, stable operation, high efficiency, energy saving, low steam consumption.

9. The operation is simple and human. All feeding and maintenance areas are designed with a feeding and maintenance platform to ensure operator security.

10. You can also design customized processing lines for different types of fruits and vegetables. We can produce clear juices, turbid juices, original pulps, concentrated juices, concentrated pulps, fruit powders, jams, vinegars, wines and other products.

11. Waste from the production line can be produced as fertilizer.

Key process of the tomato paste processing line

Now Shanghai Gofun machinery company will introduce the information of tomato paste processing line to show it works.

1. Discharge platform

When fresh tomatoes come, it will be very difficult, usually in heavy trucks, if discharged with humans. So we design a drainage platform, use a water gun to drain fresh fruit / tomatoes from the truck, and use water to deliver the fresh fruit / tomatoes to the processing line. In addition, the discharge platform has another feature that allows you to pre-wash fresh fruits / tomatoes before processing.

2. Elevator

This machine is used to delivery fresh fruit from outside the building to inside.

3. Washing

Fresh fruits should be washed carefully before being crushed. A bubble washer and a spray washer can be used together for cleaning. If the cleaning requirements are high, you can increase the number of stages of cleaning. In addition, ultrasonic cleaning and ozone cleaning can be added to enhance the cleaning effect.

4. Sorting

After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.

5. Crushing for tomato processing

The GFM-FC series crusher has the most advanced operating principle, higher manufacturing accuracy and the best crushing function. It is mainly used to grind various kinds of fruits and vegetables such as tomatoes, apples, pears, strawberries and celery. The raw material can be crushed into small particles, which can enhance the work effect of the next processing section. The machine consists of feed hoppers, side covers, frames, spindles, bearing blocks, motors, motor structures, outlet hoppers and more.

6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

7. Pulper and refiner

This machine also operates at a speed of 1470 r / min, generating centrifugal force and allowing the product to pass through the screen and help refine the product. And usually we use a double stage of pulper and refiner. The screens for each stage are different: the first stage has a larger screen and the second stage has a smaller screen. Two-stage pulp making machines for tomato pulp can reach 90% -95%. After pulping, the tomato skin and seeds are separated from the tomato pulp. The machine operates with high capacity and stable performance. It is easy to operate and the sieve can be replaced. Suitable for a wide variety of fruits such as passion fruit, tomatoes, peaches, apricots, mangoes and apples.

8. Evaporating

Vacuum evaporators are used to concentrate tomato paste in vacuum and at low temperatures. Here, a forced circulation vacuum evaporator is used. Since it is cold under vacuum, it protects the taste and nutrients as much as possible. And now, after evaporating the water from the pulp of the tomatoes, we make tomato paste. Brix is usually 28-30% and 36-38%.

9. Sterilizing

Tomato paste uses a tube-in-tube type disinfectant. Sterilization temperature and retention time are adjustable. This machine heats the tomato paste to a very high temperature of around 115 ° C for 30 seconds and immediately cools it to ambient temperature. In this way, you can also test tomato paste and protect nutrients as much as possible. The entire system employs programmable control. The operating system employs an image man-machine interface that is convenient for intuitively grasping the operating status of each component of the device.

10. Aseptic Filling

The aseptic filling machine is a tube type sterilizer that works with the tube. It is a closed cycle. Prior to manufacture, the cycle is completely sterilized to ensure a sterile environment. The filling cavity is also steam protected so that the filling environment is aseptic. Security-Provides several security methods. Mirror welding technology is used to ensure an orderly and smooth welding line. Another control panel. CIP and automatic SIP can be used with a sterilizer. It can be easily adjusted to suit the different capacities and sizes of sterile bags.

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.

Our Services for tomato processing plant

1. Technical support

2. Marketing proposal

3. Final packaging proposal and design

4. Factory construction and design

After-Sales Service

1. Oversea technical support

2. Oversea equipment maintenance

3. English speaking engineers available to provide technical support