500T/D Industrial Mango Jam Processing Line Fresh Fruits Making Machine
|Place of Origin:||Shanghai|
|Certification:||CE, ISO certificate|
Payment & Shipping Terms:
|Minimum Order Quantity:||1 set|
|Packaging Details:||International standard package for shipping|
|Delivery Time:||45~90 days|
|Payment Terms:||T/T, Western Union, L/C|
|Supply Ability:||100 sets per year|
|Application:||Mango||Name:||Mango Jam Processing Machines|
|Dimension(l*w*h):||According To The Capacity||Product Name:||Fresh Fruits Making Machine|
500T/D Industrial Mango Jam Processing Line,
Mango Jam Fruit Making Machine,
Industrial Fresh Mango Pulp Machine
500T/D Industrial High Quality Mango Jam Processing Line Good After Service
Product description of the mango processing line
The processing line mainly includes fresh mango receiving system, cleaning system, sorting system, destoning removal system, preheating system, pulping and refining system, filtration system, concentration system, sterilization system, aseptic filling system. You can then put the sterile bag in the drum to get the final product.
The mango processing line can produce from fresh mango to various kinds of final products. Popular products such as mango pulp, mango puree, mango concentrated paste, mango sauce, mango juice, and mango beverage processing line, from fresh mango to sterile bags in drums to produce the final product.
Gofun can not only provide tomato processing equipment for plants, but also a one-stop solution from A to Z. This includes:
- Package design and purchase
- Customized proposal design
- Equipment manufacturing
- 1 year after-sales warranty
- Lifetime service
- Technical consultation
- On-site installation test run and training
Main parameters of the mango production line
|Product name:||One-stop solution for mango processing line|
|Fresh fruit inlet capacity:||500kg per hour ~ 25 tons per hour, customized|
|Raw material:||Fresh mango|
|End product:||Mango pulp puree, Mango concentrate, Mango sauce, Mango juice, Mango beverage|
|Final product Brix:||14%~20%|
|Final package:||Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc|
|The main material for machines:||Food grade SUS304 or SUS316|
|Warranty:||12 months after commissioning|
|Operator needed:||About 10~12 persons|
|Voltage:||380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard)|
|Advantages:||Energy-saving, High efficiency, Water-saving, Stable performance|
Flowchart of tomato paste/ sauce or ketchup processing
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Final products & Package types for the mango project
Shanghai Gofun machinery company offers all kinds of mango processing line.
The raw material can be fresh mango, mango paste, etc. And the final product can be mango paste, mango sauce, mango juice, mango powder, diced mango, dried mango, etc.
For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.
Main features of the tomato processing line
Mango processing line is the main product of Shanghai Gofun Machinery Company. We have served more than 20 countries in the last 16 years. We continue to provide high quality machinery and services to food manufacturers around the world.
1. The capacity of fresh fruit can be customized from 60 tonnes / day to 1500 tonnes / day.
2. In addition to filling sterile bags, we can also provide metal cans, pouches, stand-up pouches, glass bottles, PET / PP containers, etc.
3. The operation is simple and human. All feeding and maintenance areas are designed with a feeding and maintenance platform to ensure operator security.
4. All materials are food standard, the main material is SUS304 or SUS316, which fully meets the requirements of food hygiene and safety.
5. The final tomato paste brix can be designed as a customer's requirement.
6. The main point of the production line is to adopt the international first brand. (Steam valves use Spirax Sarco, Siemens PLC, etc.)
7. The design of the whole production line is compact, scientific, stable operation, high efficiency and energy saving, low steam consumption.
8. The final mango paste is filled in a sterile bag of drums. This type of package can be stored at room temperature for up to two years. This can significantly reduce transportation and storage costs.
9. You can also design customized processing lines for different types of fruits and vegetables. We can produce clear juices, turbid juices, original pulps, concentrated juices, concentrated pulps, fruit powders, jams, vinegars, wines and other products.
10. Waste from the production line can be produced as fertilizer.
Key process of the mango processing line
Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.
1. Discharge platform
When fresh mango comes, it's usually a heavy truck, and it's very difficult if it's discharged by labor. So we design a drainage platform, use a water gun to drain fresh mangoes from the truck, and use water to deliver the fresh mangoes to the processing line. The discharge platform has another feature that allows you to pre-clean fresh mangoes before processing.
This machine is used to deliver fresh mango from outside the building to inside.
Fresh fruits should be washed carefully before being crushed. For cleaning, you can use both a bubble cleaning machine and a brush & spray cleaning machine. If the cleaning requirements are high, you can add more cleaning steps. Ultrasonic cleaning and ozone cleaning can be added for better cleaning effect.
After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.
The destoner is running with speed of 1470 r/min to crush fresh mango to make sure all the mango cores and peals are fully cleaned, which can greatly reduce the waste and improve the pulp yield.
The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step.
7. Pulper and refiner
This machine also operates at a speed of 1470 r / min, which creates centrifugal force and allows the product to pass through the screen, helping to refine the product. Two-stage pulp making machines for tomato pulp can reach 60% -75%. Normally, you use two stages, a pulper and a refiner, but the screen of each stage is different, the screen is larger in the first stage and smaller in the second stage. After pulping, the tomato skin and seeds are separated from the tomato pulp. The machine operates with high capacity and stable performance. Suitable for a wide variety of fruits such as passion fruit, tomatoes, peaches, apricots, mangoes and apples. It is easy to operate and the sieve can be replaced.
8. Horizontal spiral centrifugal
The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.
The sterilizing temperature and holding time is adjustable. With this machine, we will heat the tomato paste to a very high temperature around 115℃ holding for 30s and then cooling to ambient temperature immediately.
10. Aseptic Filling
The aseptic filling machine is a tube-type sterilizer that works with the tube. CIP and automatic SIP can be used with a sterilizer. It can be easily adjusted to suit the different capacities and sizes of sterile bags. The filling cavity is also protected by steam, making the filling environment sterile.
11. Storage or go blending
The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.