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Place of Origin | Shanghai |
Brand Name | Gofun |
Certification | CE, ISO certificate |
Model Number | GFM-APL |
Food Grade Stainless Steel Apple Juice Processing Plant 50T/D Turnkey Service
Product description of the apple processing line
Shanghai GoFun Machinery Equipment Co., Ltd. specializes in developing and selling equipment for processing fruits and vegetables, with rich experience in engineering projects, strong technical strength and the ability to develop new products. Company. With the integration and absorption of advanced concepts of European mechanical design, the company has comprehensively implemented technical improvements in processing technology and equipment for juice, paste, dried fruit, beverages, etc.
We specialize in designing and marketing a whole line of processing and packaging equipment with a daily processing capacity of 10-1500 tons. From selecting production technology to developing and configuring cost-effective equipment, we create it for you. The company has been engaged in the development of equipment for processing fruits and vegetables such as tomatoes, apples, mangoes, peaches and bidlers in Xinjiang, China, Inner Mongolia, Gansu, Guizhou and other regions, and has received high praise from users. I'm getting At the same time, the products are not only exported to regions such as Africa, Southeast Asia and South America, but also to well-reputed developed countries such as Europe and America.
Main parameters of the apple production line
Product name: | One-stop solution for apple processing line |
Fresh fruit inlet capacity: | 500kg per hour ~ 25 tons per hour, customized |
Raw material: | Fresh apple |
End product: | apple pulp, apple puree, apple juice, apple jam, dry apple and etc. |
Final product Brix: | 10%~12% |
Final package: | Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc |
The main material for machines: | Food grade SUS304 or SUS316 |
Warranty: | 12 months after commissioning |
Operator needed: | About 10~12 persons |
Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard) |
Advantages: | Energy-saving, High efficiency, Water-saving, Stable performance |
Key process of the apple processing line
Now Shanghai Gofun machinery company will introduce the information of apple pulp puree or apple paste concentrate processing line to show it works.
1. Discharge platform
When fresh apples come in, it's usually a big truck, and unloading is a big deal. Thus, design an unloading platform and use water gun to unload fresh apples from the truck and use water to deliver fresh apples to the production line. Also, the unloading area has another function, pre-washing the fresh apples before processing.
2. Elevator
This machine is used to delivery fresh apple from outside the building to inside.
3. Washing
Before removing the skin and seeds from fresh apples, the fresh fruit must be carefully washed. Additional stages of cleaning can be added if cleaning requirements are high. In addition, ultrasonic cleaning and ozone cleaning can be added to enhance the cleaning effect.
4. Sorting
After washing, the surface of apple is clean, we can check the situation of all the fruit by human eye, and sort out the bad apples by human.
5. Crushing
GFM-FC series crushers have the most advanced working principle, higher manufacturing precision and best crushing capability. Mainly used for crushing different kinds of fruits and vegetables, such as tomatoes, apples, pears, strawberries, celery, etc. It can rush the raw material into small particles and enhance the working effect of the next processing section. The machine consists of feed hopper, side cover, frame, main shaft, bearing block, motor, motor structure, outlet hopper, etc.
6. Preheating
The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.
7. Belt type juice extractor
Gofun researched advanced foreign technology to create the belt press. This is an efficient press, which is very important as it can increase the juice capacity while processing fruit and vegetable juices. Used for squeezing apples, pears and other fruits and vegetables. More than 70% fruit juice. Energy saving and automatic control.
9. Sterilizing
Apple puree and apple paste are made using a tube tube sterilizer. Sterilization temperature and exposure time are adjustable. In this machine, after holding an ultra-high temperature of about 115°C for 30 seconds, it immediately cools down to room temperature. In this way, the taste and nutrients of the apple puree or apple paste concentrate can be preserved to the maximum. The whole system is under programmable control. The operating system uses a human-machine interface image that is useful for intuitively understanding the operating state of each component of the device.
10. Aseptic Filling
The aseptic filling machine works in conjunction with a test-type sterilizer. This is a closed loop. Prior to production, the cycle is fully sterilized to provide a sterile environment. The filling cavity is also protected by steam, ensuring that the filling medium is also sterile. Security - Provides several security methods. Use mirror welding technology to ensure a clean and smooth weld line. Separate control panel. CIP and Auto SIP are available with sterilizers. Easily adjustable for different capacities and sizes of sterile bags.
11. Storage or go blending
The finished product can be stored or used as the raw material to make the apple sauce or ketchup.
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