SUS316 Fruit Mango Processing Line 2000T/Day For Pulp Puree
|Place of Origin:||Shanghai|
|Certification:||CE, ISO certificate|
Payment & Shipping Terms:
|Minimum Order Quantity:||1 set|
|Packaging Details:||International standard package for shipping|
|Delivery Time:||45~90 days|
|Payment Terms:||T/T, Western Union, L/C|
|Supply Ability:||100 sets per year|
|Voltage:||220/380/440V, According To Customers||Certification:||CE/ ISO9001|
|Type:||Turnkey Processing Line From A To Z||Material:||SUS304/ SS316|
|Capacity:||1 T/h, 5 T/h, 10 T/h, 20 T/h||Product Name:||Mango Pulp Puree Processing Line|
SUS316 Mango Processing Line,
2000T/Day Mango Processing Line,
Mango Pulp Fruit Processing Line
316 SUS Mango Processing Line 2000T/Day Fruit Processing Line
Product description of the mango processing line
Mango processing line can produce fresh mango with different kinds of final products. Popular products such as mango pulp, mango puree, mango concentrated paste, mango sauce, mango juice, mango drink processing line put sterile bags into drums to make fresh mango in the final product.
The processing line mainly includes raw mango receiving system, washing system, sorting system, pitching system, preheating system, pulping and refining system, filtration system, thickening system, sterilization system, aseptic filling system. The sterilized bags can then be put into barrels to obtain the final product.
Also, mango paste in aseptic drum bags can be used as mango juice beverages, sauces, and can be filled in vertical bags, metal cans, aluminum cans, PP containers, PET bottles, glass bottles, gable tops, etc.
Gofun can not only provide tomato processing equipment for your factory, but also provide a one-stop solution from A to Z, including:
- Technical consultation
- customized proposal design
- Equipment manufacturing
- On-site installation commissioning and training
- 1 year after-sales service warranty
- Lifetime service
- package design and purchase
Main parameters of the mango production line
|Product name:||One-stop solution for mango processing line|
|Fresh fruit inlet capacity:||500kg per hour ~ 25 tons per hour, customized|
|Raw material:||Fresh mango|
|End product:||Mango pulp puree, Mango concentrate, Mango sauce, Mango juice, Mango beverage|
|Final product Brix:||14%~20%|
|Final package:||Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc|
|The main material for machines:||Food grade SUS304 or SUS316|
|Warranty:||12 months after commissioning|
|Operator needed:||About 10~12 persons|
|Voltage:||380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard)|
|Advantages:||Energy-saving, High efficiency, Water-saving, Stable performance|
Flowchart of tomato paste/ sauce or ketchup processing
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Final products & Package types for the mango project
Shanghai Gofun machinery company offers all kinds of mango processing line.
The raw material can be fresh mango, mango paste, etc. And the final product can be mango paste, mango sauce, mango juice, mango powder, diced mango, dried mango, etc.
For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.
Main features of the tomato processing line
Mango processing line is the main product of Shanghai Chalk Machinery Company. Over the last 16 years he has served over 20 countries. We continue to provide high-quality machines and services to food manufacturers around the world.
1. Fresh fruit production capacity can be customized from 60 tons/day to 1500 tons/day.
2. The sugar content of the final tomato paste can be designed according to customer requirements.
3. Pour the finished mango paste into sterilized drum bags. This type of packaging can be stored at room temperature for up to 2 years. This significantly reduces transportation and storage costs.
4. All materials comply with food standards. The main material is SUS304 or SUS316, fully meeting the hygiene and food safety requirements.
5. In addition to filling aseptic bags, we also handle metal cans, pouches, stand bags, glass bottles, PET/PP containers, etc.
6. The point of the production line is to adopt the first international brand. (Steam valve uses Spirax Sarco, Siemens PLC, etc.)
7. The design of the entire production line is compact, scientific, stable operation, high efficiency, energy saving and low steam consumption.
8. The operation is simple and human. All power and maintenance areas are designed with power and maintenance platforms to ensure operator safety.
9. We can also design customized processing lines for different kinds of fruits and vegetables. We can produce clear fruit juice, cloudy fruit juice, raw fruit, pulp concentrate, pulp concentrate, fruit powder, jam, vinegar, wine, etc.
10. Waste from the production chain can be converted into fertilizer.
Key process of the mango processing line
Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.
1. Discharge platform
When fresh mangoes arrive, usually in large trucks, it is very difficult for workers to unload them. So design an unloading platform and use water gun to unload the fresh mangoes from the truck and use water to transport the fresh mangoes to the processing line. In addition, the discharge platform has another feature that allows pre-washing of fresh mangoes before processing.
This machine is used to deliver fresh mango from outside the building to inside.
Wash fresh fruit thoroughly before crushing. Can be cleaned with a bubble washer and a brush/spray washer. Other cleaning steps can be added if cleaning requirements are high. In addition, the cleaning effect can be enhanced by adding ultrasonic cleaning or ozone cleaning.
After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.
The mango pitching machine works at a speed of 1470 RPM to crush fresh mangoes and thoroughly clean all mango seeds and skins. This can significantly reduce waste and improve pulp yield. Carrots are discharged from the factory, and the pulp is sent to the next stage.
The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.
7. Pulper and refiner
The machine also runs at a speed of 1470 RPM, creating centrifugal force that helps the product pass through the sieve to refine the product. I usually use his two stages of pulper and refiner. Each stage has a different screen. The first stage has a large screen and the second stage has a smaller screen. Two stage pulping machine for tomato pulp yield can reach 60% -75%. After pulping, separate the tomato skin and seeds from the tomato pulp. The machine works with large capacity and stable performance. Easy to use, you can change the screen. Suitable for a wide range of fruits such as passion fruit, tomatoes, peaches, apricots, mangoes and apples.
8. Horizontal spiral centrifugal
The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.
Mango pulp puree uses a tube-to-tube sterilizer. Sterilization temperature and holding time are adjustable. This machine heats the tomato paste to an ultra-high temperature of about 115°C for 30 seconds and immediately cools it to room temperature. In this way you can also test tomato paste and protect the nutrients as much as possible.The whole system adopts programmable control. The operation system uses an image human-machine interface that is convenient for intuitively grasping the operating status of each part of the device.
10. Aseptic Filling
Aseptic filling machines work with tube-in-tube type sterilizers. It's a closed cycle. Prior to manufacturing, the cycles are fully sterilized to ensure a sterile environment. The filling environment is sterile as the filling cavity is also vapor protected. Security - Provides several security methods. Adopts mirror welding technology to achieve an orderly and smooth welding line. Another control panel. CIP and automatic SIP available in the sterilizer. Easily adjusts to accommodate sterile bags of varying capacities and sizes
11. Storage or go blending
The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.
Our Services for the mango processing line
1. Technical support
2. Marketing suggestion
3. Final packing suggestion and design
4. Factory building and design
1. Oversea technical support
2. Oversea equipment maintenance
3. English speaking engineers available to provide technical support