Industrial 1-5T/H Mango Juice/Jam Processing Line All In One Service
|Place of Origin:||Shanghai|
|Certification:||CE, ISO certificate|
Payment & Shipping Terms:
|Minimum Order Quantity:||1 set|
|Packaging Details:||International standard package for shipping|
|Delivery Time:||45~90 days|
|Payment Terms:||T/T, Western Union, L/C|
|Supply Ability:||100 sets per year|
|Voltage:||220/380/440V, According To Customers||Certification:||CE/ ISO9001|
|Type:||Turnkey Processing Line From A To Z||Material:||SUS304/ SS316|
|Capacity:||1 T/h, 5 T/h, 10 T/h, 20 T/h||Product Name:||Mango Pulp Puree Processing Line|
Industrial 1-5T/H Mango Juice/Jam Processing Line All In One Service
Product description of the mango processing line
The mango processing line can produce fresh mango in different kinds of final products. Popular products such as mango pulp, mango puree, mango concentrated paste, mango sauce, mango juice, mango drink processing line, put a sterile bag in the drum to make fresh mango in the final product.
The processing line mainly includes fresh mango receiving system, cleaning system, sorting system, pitching system, preheating system, pulping and refining system, filtration system, concentration system, sterilization system, aseptic filling system. You can then put the sterile bag in the barrel to get the final product.
And the mango paste in the sterile drum bag can be used as a mango juice drink, sauce, and can be filled into vertical bags, metal cans, aluminum cans, PP containers, PET bottles, glass bottles, gable tops, etc.
Gofun can not only provide the tomato processing equipment for the plant but also provide the one-stop solution from A to Z, which includes:
- Technical consultation
- Customized proposal design
- Equipment manufacturing
- Installation commissioning and training at the site
- 1- year after-sales guarantee
- Life-long service
- Package design & Purchasing
Main parameters of the mango production line
|Product name:||One-stop solution for mango processing line|
|Fresh fruit inlet capacity:||500kg per hour ~ 25 tons per hour, customized|
|Raw material:||Fresh mango|
|End product:||Mango pulp puree, Mango concentrate, Mango sauce, Mango juice, Mango beverage|
|Final product Brix:||14%~20%|
|Final package:||Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc|
|The main material for machines:||Food grade SUS304 or SUS316|
|Warranty:||12 months after commissioning|
|Operator needed:||About 10~12 persons|
|Voltage:||380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard)|
|Advantages:||Energy-saving, High efficiency, Water-saving, Stable performance|
1. Oversea technical support
2. Oversea equipment maintenance
3. English speaking engineers available to provide technical support
Flowchart of tomato paste/ sauce or ketchup processing
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Key process of the mango processing line
Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.
1. Discharge platform
When fresh mango arrives, usually in heavy trucks, it becomes very difficult when unloaded by workers. So we design an unloading platform, use a water gun to unload fresh mangoes from the truck, and use water to deliver the fresh mangoes to the processing line. In addition, the discharge platform has another feature that allows you to pre-clean fresh mangoes before processing.
This machine is used to deliver fresh mango from outside the building to inside.
Fresh fruits should be thoroughly washed before crushing them. A bubble washer and a brush / spray washer can be used together for cleaning. If cleaning requirements are high, you can add other cleaning steps. In addition, ultrasonic cleaning and ozone cleaning can be added to enhance the cleaning effect.
After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.
The mango pitching machine operates at a speed of 1470 RPM, crushing fresh mango and thoroughly cleaning all mango pits and skins. This can significantly reduce waste and improve pulp yields. The carrots are pumped out of the factory and the pulp is pumped to the next stage.
The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.
7. Pulper and refiner
This machine also operates at a speed of 1470 RPM, causing centrifugal force and allowing the product to pass through the sieve and help refine the product. And usually we use two stages, a pulper and a refiner. The screens for each stage are different: the first stage has a larger screen and the second stage has a smaller screen. The two-stage pulping machine for the yield rate of tomato pulp can reach 60% -75%. After pulping, the tomato skin and seeds are separated from the tomato pulp. The machine operates with high capacity and stable performance. It is easy to use and you can change the screen. Suitable for a wide variety of fruits such as passion fruit, tomatoes, peaches, apricots, mangoes and apples.
8. Horizontal spiral centrifugal
The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.
Mango pulp puree uses a tube-to-tube sterilizer. Sterilization temperature and retention time are adjustable. This machine heats the tomato paste to a very high temperature of around 115 ° C for 30 seconds and immediately cools it to room temperature. In this way, you can also test the tomato paste and protect the nutrients as much as possible. The entire system employs programmable controls. The operating system employs an image human-machine interface that is convenient for intuitively grasping the operating state of each component of the device.
10. Aseptic Filling
The aseptic filling machine works with a tube-in-tube type sterilizer. It is a closed cycle. Prior to manufacture, the cycle is completely sterilized to ensure a sterile environment. The filling cavity is also steam protected so that the filling environment is aseptic. Security-Provides several methods of security. Mirror welding technology is used to ensure an orderly and smooth welding line. Another control panel. CIP and automatic SIP available in sterilizers. Easy to adjust to accommodate aseptic bags of different capacities and sizes
11. Storage or go blending
The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.
Our Services for the mango processing line
1. Technical support
2. Marketing suggestion
3. Final packing suggestion and design
4. Factory building and design