2T/H Automatic Mango Jam Production Machinery A to Z

Product Description

Automatic 2T/H Mango Jam Production Machinery Good After Service

Product description of the mango processing line

Mango processing lines can produce everything from fresh mangoes to different types of final products. Popular products such as mango pulp, mango puree, mango concentrate paste, mango sauce, mango juice and mango beverage production line produce finished products ranging from fresh mango to aseptic bags in drums.

The processing line mainly includes raw mango receiving system, washing system, sorting system, pitching system, preheating system, cooking and washing system, filtration system, concentration system, sterilization system and aseptic filling system. The sterilized bags can then be put into drums to get the final product.

The mango paste in sterile drum bags is further processed into mango juice beverages and sauces and packed in standing bags, metal cans, aluminum cans, polypropylene containers, PET bottles, glass jars, gable lids, etc.

Gofun not only provides tomato processing equipment for your factory, but also can provide a one-stop solution from A to Z, including:

• Technical consultation
• customized proposal design
• Equipment manufacturing
• On-site installation commissioning and training
• 1 year after-sales service warranty
• Lifetime service
• package design and purchase

Main parameters of the mango production line

Flowchart of tomato paste/ sauce or ketchup processing

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final products & Package types for the mango project

Shanghai Gofun machinery company offers all kinds of mango processing line.

The raw material can be fresh mango, mango paste, etc. And the final product can be mango paste, mango sauce, mango juice, mango powder, diced mango, dried mango, etc.

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

Main features of the tomato processing line

Mango processing line is the main product of Shanghai Chalk Machinery Company. Over the last 16 years he has served over 20 countries. We continue to provide high-quality machines and services to food manufacturers around the world.

1. Fresh fruit production capacity ranges from 60 tons per day to 1500 tons per day.

2. The sugar content of the final tomato paste can be designed according to customer requirements.

3. Pack the finished mango paste into sterilized drums. Such packaging can maintain a shelf life of up to 2 years at room temperature. This significantly reduces transportation and storage costs.

4. All materials are food grade, the main material is SUS304 or SUS316, fully comply with food hygiene and safety requirements.

5. In addition to filling aseptic bags, we can also handle metal cans, pouches, standing pouches, glass bottles, PET/PP containers, etc.

6. The point of the production line is to adopt the first international brand. (Steam valve uses Spirax Sarco, Siemens PLC, etc.)

7. The design of the entire production line is compact, scientific, stable performance, high efficiency, energy saving and low steam consumption.

8. The operation is simple and human. All feeding and service areas are equipped with feeding and service platforms to ensure operator safety.

9. We can also design customized processing lines for different kinds of fruits and vegetables. We can produce clear fruit juice, cloudy fruit juice, raw fruit, concentrated fruit juice, concentrated fruit pulp, fruit powder, jam, vinegar, wine, etc.

10. Waste from the production line can be processed into fertilizer.

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

Once the fresh mangoes arrive, usually in heavy trucks, it is very difficult to unload them with the help of labor. So design an unloading platform and use water gun to unload the fresh mangoes from the truck and use water to bring the fresh mangoes to the processing line. In addition, the unloading platform has another feature that allows you to pre-wash the fresh mangoes before processing.

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

3. Washing

Wash fresh fruit thoroughly before chopping. For cleaning, a foam washer and a brush/spray washer can be used together. If the demand for cleaning is high, a cleaning step can be added. In addition, the cleaning effect can be enhanced by adding ultrasonic cleaning or ozone cleaning.

4. Sorting

After washing, the surfaces of the fruits are clean, and the condition of all the fruits is visually checked, and bad tomatoes are sorted out by hand.

5. Destoning

The mango stone picker runs at 1470 rpm and crushes fresh mangoes so that every mango core and skin is completely removed. This can significantly reduce waste and improve pulp yield. The core is pumped offsite and the slurry is pumped to the next stage.

6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

7. Pulper and refiner

This machine also runs at 1470 rpm, creating centrifugal force and sieving the product. This will help clean the product. Normally, a two-stage pulper and refiner is used, but the sieves in each stage are different, a large sieve is used in the first stage and a small sieve in the second stage. The output of two stage tomato pulp machine can be as high as 60-75%. After boiling, separate the tomato skin and seeds from the tomato pulp. The machine works with high productivity and stable performance. Easy to operate and replace sieves. Suitable for a variety of fruits, such as passion fruit, tomato, peach, apricot, mango, apple.

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

9. Sterilizing

Sterilize mango pulp puree with a tubular sterilizer. Sterilization temperature and holding time are adjustable. In this machine, the tomato paste is heated to a very high temperature of about 115°C, held for 30 seconds and then immediately cooled to ambient temperature. This method can also protect the tomato paste dough and nutrients as much as possible.The whole system adopts programmable control. The operating system uses a human-machine display interface, which is convenient for intuitively understanding the working status of each component of the device.

10. Aseptic Filling

Aseptic filling machines work in conjunction with tube-in-tube sterilizers. This is a closed loop. The cycle is fully sterilized prior to production to ensure a sterile environment. The filling cavity is also vapor protected to ensure the filler is sterile. Security - Provides multiple security methods. Adopt mirror welding technology to achieve a clean and smooth welding line. Another control panel. Sterilizers include CIP and automatic SIP. It can be easily adjusted to fit different capacities and sizes of sterile bags.

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.

Our Services for the mango processing line

1. Technical support

2. Marketing suggestion

3. Final packing suggestion and design

4. Factory building and design

After-Sales Service

1. Oversea technical support

2. Oversea equipment maintenance

3. English speaking engineers available to provide technical support