10T/H 440V Mango Puree Processing Line Flexible Operation Support

Product Description

10T/H Mango Processing Line 440V Puree Processing Line Flexible Operation Support

Product description of the mango processing line

The mango processing line can produce from raw mango to various final products. We provide a mango beverage processing line from raw mango to sterilized drum bags for final products, including popular products such as mango pulp, mango puree, mango concentrate paste, mango sauce, mango juice and mango beverages. increase.

The processing line mainly includes raw mango receiving system, washing system, sorting system, stone removal system, preheating system, pulping and refining system, filtration system, concentration system, sterilization system and aseptic filling system. After that, the sterilized bag can be put into the drum to get the final product.

The mango paste in aseptic drum bags is further manufactured into mango juice beverages, sauces, and filled into stand-up pouches, metal cans, aluminum cans, PP containers, PET bottles, glass bottles, gable tops, etc.

Gofun can not only provide tomato processing equipment for plants, but also provide a one-stop solution from A to Z. This includes:

• Technical consultation
• customized proposal design
• Equipment manufacturing
• On-site installation testing and training
• 1 year after-sales warranty
• Lifetime service
• Package design and purchase

Main parameters of the mango production line

Flowchart of tomato paste/ sauce or ketchup processing

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final products & Package types for the mango project

Shanghai Gofun machinery company offers all kinds of mango processing line.

The raw material can be fresh mango, mango paste, etc. And the final product can be mango paste, mango sauce, mango juice, mango powder, diced mango, dried mango, etc.

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

Main features of the tomato processing line

The mango processing line is the main product of Shanghai Hufun Machinery Company. In the last 16 years he has served more than 20 countries. We will continue to provide high quality machines and services to food manufacturers around the world.

1. Fresh fruit production capacity can be customized from 60 tons/day to 1500 tons/day.

2. The final tomato paste brix can be designed according to customer requirements.

3. The final mango paste is filled into sterile bags in drums. This type of packaging can be stored at room temperature for up to 2 years. This can significantly reduce transportation and storage costs.

4. All materials are food standard, the main material is SUS304 or SUS316, which fully meets the requirements of food hygiene and safety.

5.In addition to sterilization bag filling, it is also possible to fill metal cans, sachets, standing pouches, glass bottles, PET/PP containers, etc.

6. The main point of the production line is to adopt the international first brand. (Steam valve uses Spirax Sarco, Siemens PLC, etc.)

7. The design of the whole production line is compact, scientific, stable operation, high efficiency and energy saving, low steam consumption.

8. The operation is simple and human. All feeding and maintenance areas are designed with feeding and maintenance platforms to ensure operator safety.

9. We can also design customized processing lines for different kinds of fruits and vegetables. We can produce clear juice, cloudy juice, undiluted pulp, concentrated fruit juice, concentrated fruit pulp, fruit powder, jam, vinegar, wine, etc.

10. Waste from the production line can be produced as fertilizer.

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

When raw mangoes come in, they are usually transported by large trucks, and it is very difficult to unload them by labor. So we design a drainage platform, use water guns to drain the fresh mangoes from the truck, and use water to feed the fresh mangoes to the processing line. In addition, the discharge platform has another feature that allows you to pre-wash the fresh mangoes before processing.

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

3. Washing

Fresh fruit should be washed carefully before crushing. Both bubble washer and brush & spray washer can be used for cleaning. If your cleaning requirements are high, you can increase the number of cleaning stages. In addition, it is possible to enhance the cleaning effect by adding ultrasonic cleaning and ozone cleaning.

4. Sorting

After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.

5. Destoning

The mango remover runs at a speed of 1470 r/min and crushes the fresh mango to make sure the mango core and skin are all thoroughly cleaned. This significantly reduces waste and increases pulp yield. The core is pumped out of the mill and the pulp is pumped to the next step.

6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

7. Pulper and refiner

This machine also operates at a speed of 1470 r / min, which creates centrifugal force and allows the product to pass through the screen, helping to refine the product. And usually we use a double stage of pulper and refiner. The screens for each stage are different: the first stage has a larger screen and the second stage has a smaller screen. Two-stage pulp making machines for tomato pulp can reach 60% -75%. After pulping, the tomato skin and seeds are separated from the tomato pulp. The machine operates with high capacity and stable performance. It is easy to operate and the sieve can be replaced. Suitable for a wide variety of fruits such as passion fruit, tomatoes, peaches, apricots, mangoes and apples.

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

9. Sterilizing

Mango pulp puree is sterilized using a tube-in-tube type sterilizer. Sterilization temperature and retention time are adjustable. Using this machine, the tomato paste is held at a very high temperature of around 115 ° C for 30 seconds and immediately cooled to ambient temperature. This method can also test tomato paste and protect nutrients as much as possible. The entire system employs programmable control. The operating system employs an image man-machine interface that is convenient for intuitively grasping the operating status of each component of the device.

10. Aseptic Filling

The aseptic filling machine works in conjunction with a tube-in-tube sterilizer. It's a closed cycle. Before production, the cycle is fully sterilized to ensure an aseptic environment. The filling cavity is also vapor protected, keeping the filling environment sterile. Security - Provides several security methods. Using mirror welding technology to ensure a clean and smooth weld line. Independent control panel. CIP and automatic SIP can be used with sterilizers. Easily adjustable for different capacities and sizes of aseptic bags.

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.