SUS304 / SS316 Mango Pulp Production Line 5 T/H Flexible Operation Support

Product Description

10T/H Mango Processing Line 440V Puree Processing Line Flexible Operation Support

Product description of the mango processing line

The mango processing line is a comprehensive system designed for handling and processing mangoes into various products. It consists of a series of interconnected machines and equipment that work together to transform fresh mangoes into finished products such as mango pulp, mango slices, or mango juice.

The process begins with the sorting and grading of the mangoes to ensure only high-quality fruits are used. The mangoes are then washed to remove any dirt or impurities before proceeding to the next stage.

In the next stage, the mangoes are peeled and deseeded. This can be done manually or using specialized machines that efficiently remove the skin and separate the flesh from the seed. The peeled and deseeded mangoes are then ready for further processing.

The next step involves processing the mangoes into the desired product form. For mango pulp, the peeled and deseeded mangoes are crushed or pulped to extract the juice and pulp. This can be achieved using mechanical crushers or pulping machines that separate the fiber from the pulp. The extracted pulp is then further processed and refined to achieve the desired consistency and texture.

For mango slices or chunks, the peeled and deseeded mangoes are cut into uniform pieces using slicing machines. These slices are then treated with appropriate solutions to preserve their freshness and prevent discoloration.

If the desired product is mango juice, the extracted mango pulp is further processed through filtration and pasteurization to remove any impurities and ensure food safety. The juice is then packaged into containers using automated filling machines.

The mango processing line is equipped with advanced control systems and monitoring devices to regulate important parameters such as temperature, pressure, and flow rates. This ensures consistent quality and efficient production throughout the process.

Gofun can not only provide tomato processing equipment for plants, but also provide a one-stop solution from A to Z. This includes:

• Technical consultation
• customized proposal design
• Equipment manufacturing
• On-site installation testing and training
• 1 year after-sales warranty
• Lifetime service
• Package design and purchase

Main parameters of the mango production line

Flowchart of tomato paste/ sauce or ketchup processing

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final products & Package types for the mango project

Shanghai Gofun machinery company offers all kinds of mango processing line.

The raw materials used in our processing line can include fresh mango and mango paste, among others. Our processing line can produce a variety of final products, such as mango paste, mango sauce, mango juice, mango powder, diced mango, and dried mango.

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

Main features of the tomato processing line

For the past 16 years, Shanghai Gofun Machinery Company has been a leading manufacturer of mango processing lines, which have been our primary focus and flagship product. Our expertise and dedication have enabled us to export our machines to more than 20 countries, serving food manufacturers worldwide. We are steadfast in our commitment to providing top-notch equipment and services, ensuring the highest quality standards for our valued customers in the food industry.

1. Fresh fruit production capacity can be customized from 60 tons/day to 1500 tons/day.

2. The final tomato paste brix can be designed according to customer requirements.

3. The final product, such as mango paste, is packaged in sterilized bags and drums, allowing for room temperature storage for up to 2 years, ensuring product freshness, longevity, and cost-effectiveness in transportation and storage.

4. Our processing lines are constructed using food-grade materials, specifically SUS304 or SUS316, which adhere to rigorous food hygiene and safety standards, ensuring the utmost safety and suitability for food manufacturing.

5.In addition to sterilization bag filling, it is also possible to fill metal cans, sachets, standing pouches, glass bottles, PET/PP containers, etc.

6. The main point of the production line is to adopt the international first brand. (Steam valve uses Spirax Sarco, Siemens PLC, etc.)

7. The production line is designed to be compact, scientifically optimized, and operates with stability, high efficiency, and energy-saving features. Our system is designed with low steam consumption, ensuring that resources are used efficiently and sustainably.

8. The operation is simple and human. All feeding and maintenance areas are designed with feeding and maintenance platforms to ensure operator safety.

9. In addition to our standard mango processing line, we provide customized processing lines for various fruits and vegetables, offering a wide range of products such as juice, pulp, concentrates, powders, jams, vinegar, and wine, tailored to meet individual client requirements.

10. Waste from the production line can be produced as fertilizer.

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

We have developed a specialized drainage platform with water guns that simplifies the unloading of raw mangoes from trucks, while also offering the capability to pre-wash the mangoes, enhancing the efficiency of our production line.

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

3. Washing

Thorough washing of fresh fruits is essential prior to the crushing process. Our cleaning methods include the use of bubble washers and brush & spray washers. For clients with higher cleaning standards, additional cleaning stages can be added. Furthermore, we offer optional ultrasonic and ozone cleaning methods to enhance the cleaning efficacy of our process.

4. Sorting

After the washing process, our staff visually inspects all fruits to identify any defects, ensuring that only high-quality fruits are used in our production line, guaranteeing the quality and safety of our final products.

5. Destoning

Our mango remover operates at a speed of 1470 r/min, effectively crushing the fresh mango to ensure that both the core and skin are thoroughly cleaned. This process minimizes waste and maximizes pulp yield, resulting in a more efficient and cost-effective production process. The core is extracted from the mill and the pulp is pumped to the next stage of the production line.

6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

7. Pulper and refiner

Operating at a speed of 1470 r/min, this machine generates centrifugal force, facilitating the passage of the product through the screen and aiding in the refinement process. It is versatile and suitable for a wide range of fruits, including passion fruit, tomatoes, peaches, apricots, mangoes, and apples. The machine's adjustable speed and centrifugal force contribute to efficient and effective refinement, ensuring high-quality output for various fruit types.

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

9. Sterilizing

To ensure the safety and quality of the mango pulp puree, it undergoes sterilization using a tube-in-tube type sterilizer in our mango processing line. This sterilizer offers the advantage of adjustable sterilization temperature and retention time, allowing us to meet specific requirements for different products. The entire system is equipped with programmable control, enabling precise control and automation of the sterilization process. This ensures consistent and reliable sterilization, resulting in a safe and long-lasting mango pulp puree product.

10. Aseptic Filling

The aseptic filling machine operates in tandem with a tube-in-tube sterilizer, creating a closed cycle system. Prior to production, the entire cycle undergoes thorough sterilization to establish an aseptic environment. The filling cavity is specifically designed to be vapor protected, maintaining sterility within the filling environment.

To ensure security and product integrity, the machine incorporates multiple safety measures. Mirror welding technology is employed to guarantee clean and seamless weld lines. An independent control panel enables precise control and monitoring of the filling process. The machine can be integrated with CIP (Clean-in-Place) and automatic SIP (Sterilization-in-Place) systems, further enhancing sterilization capabilities. Additionally, the machine offers easy adjustability to accommodate different capacities and sizes of aseptic bags, providing flexibility in production requirements.

11. Storage or go blending

The final product can be either stored as-is or utilized as a raw material for the production of tomato sauce or ketchup. It serves as a versatile ingredient that can be further processed and transformed into these popular condiments. Whether it is directly stored or used as a key component in the production of tomato-based sauces, the high-quality finished product ensures the development of delicious and flavorful tomato sauce or ketchup.