1000 tons of mango processing line per day specially customized for mango processing plants

White Paper on Multifunctional Mango Processing Production Line Technology

I. Key Application Scenarios

Processing of Dried Mango Products:

Utilization of an intelligent sorting system (98%+ defect recognition accuracy) and gradient temperature control drying technology (adjustment from 60°C to 45°C in stages)
Vitamin C retention rate exceeding 90% achieved through a vacuum packaging unit
Modular design catering to production capacity requirements ranging from 50kg to 10 tons per day
Production of NFC Mango Juice and Fruit Pulp:

Low-temperature vacuum concentration technology (operating temperature ≤40°C) ensuring preservation of flavor compounds
Aseptic filling system meeting industry standards with residual oxygen levels ≤0.5ppm
Multi-core fruit compatibility design (e.g., peach/apricot) enhancing equipment utilization by 15% or more
Manufacturing of Jam and Preserves:

Fully automated peeling and pitting system reducing raw material wastage to less than 8%
Precise moisture control system maintaining moisture levels within the 12-15% range with fluctuations of ±0.5%
II. Technological Innovation Advantages

Integration of Intelligent IoT:

Real-time monitoring of production parameters and energy efficiency optimization using AI algorithms (resulting in over 20% energy savings)
Flexible Production Line Design:

Capability to switch between product types within 3 hours (from drying to juice to jam)
Characteristics of Sustainable Development:

Wastewater recycling rate reaching 45%
Pomace bioconversion rate at 90%

Model parameters

Flowchart of tomato paste/ sauce or ketchup processing

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final products & Package types for the mango project

Shanghai Gofun machinery company offers all kinds of mango processing line.

The raw materials used in our processing line can include fresh mango and mango paste, among others. Our processing line can produce a variety of final products, such as mango paste, mango sauce, mango juice, mango powder, diced mango, and dried mango.

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

Main features of the tomato processing line

For the past 16 years, Shanghai Gofun Machinery Company has been a leading manufacturer of mango processing lines, which have been our primary focus and flagship product. Our expertise and dedication have enabled us to export our machines to more than 20 countries, serving food manufacturers worldwide. We are steadfast in our commitment to providing top-notch equipment and services, ensuring the highest quality standards for our valued customers in the food industry.

• Our fresh fruit production capacity is highly adaptable, ranging from 60 tons/day to 1500 tons/day, enabling us to cater to a wide range of production demands.
• The sugar content of our final tomato paste can be customized to meet the specific preferences of our clients, ensuring their satisfaction.
• To ensure the freshness, longevity, and cost-effectiveness of our mango paste and similar products during transportation and storage, we carefully package them in sterilized bags and drums. This packaging method allows for storage at room temperature for up to 2 years, ensuring product quality and convenience.
• We prioritize food safety and cleanliness by utilizing food-grade materials like SUS304 or SUS316 in the construction of our processing lines. These materials adhere to strict food safety regulations, guaranteeing the safety and suitability of our equipment for food processing.
• In addition to sterilization bag filling, we provide a diverse range of packaging options including metal cans, sachets, stand-up pouches, glass bottles, PET/PP containers, and more, allowing clients to choose the most suitable packaging for their products and markets.
• We source essential components from reputable global brands to ensure top-quality and reliability. For example, Spirax Sarco supplies our steam valves, while Siemens provides our PLC systems, ensuring excellent performance.
• Our production line is compact, scientifically optimized, and designed for reliability, high productivity, and energy efficiency. We focus on reducing steam consumption to enhance resource efficiency and sustainability.
• Our production line operation prioritizes user-friendliness and safety, featuring dedicated feeding and maintenance platforms to ensure operator well-being during operations.
• In addition to our standard mango processing line, we offer customized processing lines for various fruits and vegetables. This allows us to produce a wide range of products tailored to meet our clients' specific needs, including juices, pulps, concentrates, powders, jams, vinegars, wines, and more.
• We promote environmentally friendly waste management by converting production line waste into fertilizer, championing sustainability and reducing our ecological footprint.

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

We have developed a specialized drainage platform with water guns that simplifies the unloading of raw mangoes from trucks, while also offering the capability to pre-wash the mangoes, enhancing the efficiency of our production line.

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

3. Washing

Thorough washing of fresh fruits is essential prior to the crushing process. Our cleaning methods include the use of bubble washers and brush & spray washers. For clients with higher cleaning standards, additional cleaning stages can be added. Furthermore, we offer optional ultrasonic and ozone cleaning methods to enhance the cleaning efficacy of our process.

4. Sorting

After the washing process, our staff visually inspects all fruits to identify any defects, ensuring that only high-quality fruits are used in our production line, guaranteeing the quality and safety of our final products.

5. Destoning

Our mango remover operates at a speed of 1470 r/min, effectively crushing the fresh mango to ensure that both the core and skin are thoroughly cleaned. This process minimizes waste and maximizes pulp yield, resulting in a more efficient and cost-effective production process. The core is extracted from the mill and the pulp is pumped to the next stage of the production line.

6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

7. Pulper and refiner

Operating at a speed of 1470 r/min, this machine generates centrifugal force, facilitating the passage of the product through the screen and aiding in the refinement process. It is versatile and suitable for a wide range of fruits, including passion fruit, tomatoes, peaches, apricots, mangoes, and apples. The machine's adjustable speed and centrifugal force contribute to efficient and effective refinement, ensuring high-quality output for various fruit types.

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

9. Sterilizing

In our mango processing line, we prioritize the safety and quality of the mango pulp puree. To achieve this, we employ a tube-in-tube type sterilizer for the sterilization process. This sterilizer offers the flexibility of adjustable sterilization temperature and retention time, catering to the specific requirements of different products. The entire system is equipped with programmable control, facilitating precise control and automation of the sterilization process. As a result, we can consistently and reliably sterilize the mango pulp puree, ensuring its safety and extending its shelf life.

10. Aseptic Filling

The aseptic filling machine operates in tandem with a tube-in-tube sterilizer, creating a closed cycle system. Prior to production, the entire cycle undergoes thorough sterilization to establish an aseptic environment. The filling cavity is specifically designed to be vapor protected, maintaining sterility within the filling environment.

To ensure security and product integrity, the machine incorporates multiple safety measures. Mirror welding technology is employed to guarantee clean and seamless weld lines. An independent control panel enables precise control and monitoring of the filling process. The machine can be integrated with CIP (Clean-in-Place) and automatic SIP (Sterilization-in-Place) systems, further enhancing sterilization capabilities. Additionally, the machine offers easy adjustability to accommodate different capacities and sizes of aseptic bags, providing flexibility in production requirements.

11. Storage or go blending

The final product can be either stored as-is or utilized as a raw material for the production of tomato sauce or ketchup. It serves as a versatile ingredient that can be further processed and transformed into these popular condiments. Whether it is directly stored or used as a key component in the production of tomato-based sauces, the high-quality finished product ensures the development of delicious and flavorful tomato sauce or ketchup.