Mango puree processing line with a daily capacity of 1,500 tons, fully automated from cleaning to filling

Comprehensive Mango Processing Production Line
I. Versatile Application Scenarios
Processing of Dried Mango Products
Advanced Sorting System: Achieves over 98% accuracy in defect recognition.
Gradient Temperature Control Drying: Adjustable drying stages from 60°C to 45°C.
Vitamin C Retention: Exceeds 90% through a vacuum packaging unit.
Modular Design: Supports daily production capacities ranging from 50 kg to 10 tons.
Production of NFC Mango Juice and Fruit Pulp
Low-Temperature Vacuum Concentration: Operates at ≤40°C to preserve flavor compounds.
Aseptic Filling System: Meets industry standards with residual oxygen levels ≤0.5 ppm.
Compatibility with Various Fruits: Enhances equipment utilization by 15% or more, accommodating fruits like peach and apricot.
Manufacturing of Jam and Preserves
Automated Peeling and Pitting: Reduces raw material wastage to under 8%.
Precise Moisture Control: Maintains moisture levels within 12-15% with fluctuations of ±0.5%.
II. Technological Innovation Benefits
Integration of Intelligent IoT
Real-Time Monitoring: Tracks production parameters and optimizes energy efficiency using AI algorithms, leading to over 20% energy savings.
Flexible Production Line Design
Quick Product Type Switching: Ability to transition between product types (drying, juice, jam) within 3 hours.
Sustainable Development Features
Wastewater Recycling: Achieves a recycling rate of 45%.
Pomace Bioconversion: Reaches a bioconversion rate of 90%.

Model parameters

Flowchart of tomato paste/ sauce or ketchup processing

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final products & Package types for the mango project

Shanghai Gofun machinery company offers all kinds of mango processing line.

The raw materials used in our processing line can include fresh mango and mango paste, among others. Our processing line can produce a variety of final products, such as mango paste, mango sauce, mango juice, mango powder, diced mango, and dried mango.

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

Main features of the tomato processing line

For the past 16 years, Shanghai Gofun Machinery Company has been a leading manufacturer of mango processing lines, which have been our primary focus and flagship product. Our expertise and dedication have enabled us to export our machines to more than 20 countries, serving food manufacturers worldwide. We are steadfast in our commitment to providing top-notch equipment and services, ensuring the highest quality standards for our valued customers in the food industry.

Fresh Fruit Production Overview
Our fresh fruit production capacity is highly adaptable, ranging from 60 tons/day to 1500 tons/day, allowing us to effectively meet a wide array of production needs.

Customization and Quality Assurance
Personalized Tomato Paste: We can tailor the sugar content of our final tomato paste to align with our clients' unique preferences, ensuring maximum satisfaction.
Packaging for Freshness: We meticulously package products like mango paste in sterilized bags and drums, allowing for room temperature storage for up to 2 years. This method maintains freshness, longevity, and cost-effectiveness.
Commitment to Food Safety
Food-Grade Materials: Our processing lines are constructed using food-grade materials such as SUS304 and SUS316, adhering to stringent food safety regulations to ensure the safety and suitability of our equipment.
Diverse Packaging Options: Beyond sterilization bag filling, we offer a variety of packaging solutions including metal cans, sachets, stand-up pouches, glass bottles, and PET/PP containers, allowing clients to choose the best fit for their products and target markets.
Component Quality and Production Efficiency
Top-Quality Components: We source essential components from reputable global brands, such as Spirax Sarco for steam valves and Siemens for PLC systems, ensuring superior performance and reliability.
Compact and Optimized Production Line: Our production line is scientifically designed for reliability, high productivity, and energy efficiency, focusing on reducing steam consumption to enhance resource efficiency and sustainability.
User-Friendliness and Safety
Operator Well-Being: Safety and ease of use are priorities in our production line, featuring dedicated feeding and maintenance platforms to ensure operator comfort during operations.
Tailored Processing Solutions
In addition to our standard mango processing line, we provide customized processing lines for various fruits and vegetables, enabling the production of a diverse range of products such as juices, pulps, concentrates, powders, jams, vinegars, and wines, tailored to meet specific client requirements.

Environmental Commitment
We advocate for environmentally friendly waste management practices by converting production line waste into fertilizer, promoting sustainability and minimizing our ecological footprint.

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

We have developed a specialized drainage platform with water guns that simplifies the unloading of raw mangoes from trucks, while also offering the capability to pre-wash the mangoes, enhancing the efficiency of our production line.

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

3. Washing

Thorough washing of fresh fruits is essential prior to the crushing process. Our cleaning methods include the use of bubble washers and brush & spray washers. For clients with higher cleaning standards, additional cleaning stages can be added. Furthermore, we offer optional ultrasonic and ozone cleaning methods to enhance the cleaning efficacy of our process.

4. Sorting

After the washing process, our staff visually inspects all fruits to identify any defects, ensuring that only high-quality fruits are used in our production line, guaranteeing the quality and safety of our final products.

5. Destoning

Our mango remover operates at a speed of 1470 r/min, effectively crushing the fresh mango to ensure that both the core and skin are thoroughly cleaned. This process minimizes waste and maximizes pulp yield, resulting in a more efficient and cost-effective production process. The core is extracted from the mill and the pulp is pumped to the next stage of the production line.

6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

7. Pulper and refiner

Operating at a speed of 1470 r/min, this machine generates centrifugal force, facilitating the passage of the product through the screen and aiding in the refinement process. It is versatile and suitable for a wide range of fruits, including passion fruit, tomatoes, peaches, apricots, mangoes, and apples. The machine's adjustable speed and centrifugal force contribute to efficient and effective refinement, ensuring high-quality output for various fruit types.

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

9. Sterilizing

In our mango processing line, we prioritize the safety and quality of the mango pulp puree. To achieve this, we employ a tube-in-tube type sterilizer for the sterilization process. This sterilizer offers the flexibility of adjustable sterilization temperature and retention time, catering to the specific requirements of different products. The entire system is equipped with programmable control, facilitating precise control and automation of the sterilization process. As a result, we can consistently and reliably sterilize the mango pulp puree, ensuring its safety and extending its shelf life.

10. Aseptic Filling

The aseptic filling machine operates in tandem with a tube-in-tube sterilizer, creating a closed cycle system. Prior to production, the entire cycle undergoes thorough sterilization to establish an aseptic environment. The filling cavity is specifically designed to be vapor protected, maintaining sterility within the filling environment.

To ensure security and product integrity, the machine incorporates multiple safety measures. Mirror welding technology is employed to guarantee clean and seamless weld lines. An independent control panel enables precise control and monitoring of the filling process. The machine can be integrated with CIP (Clean-in-Place) and automatic SIP (Sterilization-in-Place) systems, further enhancing sterilization capabilities. Additionally, the machine offers easy adjustability to accommodate different capacities and sizes of aseptic bags, providing flexibility in production requirements.

11. Storage or go blending

The final product can be either stored as-is or utilized as a raw material for the production of tomato sauce or ketchup. It serves as a versatile ingredient that can be further processed and transformed into these popular condiments. Whether it is directly stored or used as a key component in the production of tomato-based sauces, the high-quality finished product ensures the development of delicious and flavorful tomato sauce or ketchup.