Top tier mango juice processing plant with complete production line machinery

The fully automated peeling and pitting system is a key tool in our mango juice processing line, especially for mango pulp processing. When handling mango raw materials in the mango juice processing line, it can quickly and accurately remove peels and pits, cutting raw material loss to under 8%. Compared with traditional manual peeling and pitting, this system not only boosts efficiency greatly but also ensures consistent processing results for every batch—lowering raw material waste caused by human mistakes, which is vital for smooth operations of the mango juice processing line.

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Shanghai Gofun machinery company offers all kinds of mango processing line.

The raw materials used in our processing line can include fresh mango and mango paste, among others. Our processing line can produce a variety of final products, such as mango paste, mango sauce, mango juice, mango powder, diced mango, and dried mango.

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

For the past 16 years, Shanghai Gofun Machinery Company has been a leading manufacturer of mango processing lines, which have been our primary focus and flagship product. Our expertise and dedication have enabled us to export our machines to more than 20 countries, serving food manufacturers worldwide. We are steadfast in our commitment to providing top-notch equipment and services, ensuring the highest quality standards for our valued customers in the food industry.

• Our mango processing line, along with its fresh fruit processing capacity, boasts great adaptability—handling 60 to 1,500 tons daily. This flexibility helps us meet diverse production needs, whether for small-batch runs or large-scale manufacturing.​
• The sugar content of our finished tomato paste can be customized to match clients’ specific preferences, guaranteeing their satisfaction. It’s just like how our mango processing line caters to different demands for mango-based products.​
• For mango paste (a key output of our mango processing line) and similar products, we use sterilized bags and drums for packaging. This keeps them fresh, extends shelf life, cuts costs, and enables 2 years of room-temperature storage while preserving quality.​
• Food safety is crucial for our mango processing line. We construct the line with food-grade SUS304 or SUS316 stainless steel. These materials comply with strict food safety rules, ensuring the line is safe and suitable for food processing.​
• Besides sterilized bag filling for mango products from our mango processing line, we offer other packaging options: metal cans, small sachets, stand-up pouches, glass bottles, and PET/PP containers. Clients can choose the best one for their products and target markets.​
• To keep our mango processing line of top quality and reliability, we source key components from well-known global brands. Spirax Sarco provides steam valves, and Siemens supplies PLC systems—both ensure the line operates smoothly.​
• Our mango processing line features a compact, science-backed design. It’s reliable, productive, and energy-efficient. We focus on reducing steam use to save resources and support sustainability.​
• Our mango processing line is easy to operate and safe. It comes with special feeding and maintenance platforms, keeping operators safe during work.​
• Beyond our standard mango processing line, we create custom lines for other fruits and vegetables. This allows us to produce juices, pulps, concentrates, powders, jams, vinegars, wines, and more—all tailored to clients’ needs.​
• We manage waste from our mango processing line in an eco-friendly way: turning it into fertilizer. This promotes sustainability and lowers our ecological footprint.

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

   We have developed a specialized drainage platform with water guns that simplifies the unloading of raw mangoes from trucks, while also offering the capability to pre-wash the mangoes, enhancing the efficiency of our production line.

2. Elevator

   This machine is used to deliver fresh mango from outside the building to inside.

   
3. Washing

   Thorough washing of fresh fruits is essential prior to the crushing process. Our cleaning methods include the use of bubble washers and brush & spray washers. For clients with higher cleaning standards, additional cleaning stages can be added. Furthermore, we offer optional ultrasonic and ozone cleaning methods to enhance the cleaning efficacy of our process.

   
4. Sorting

   After the washing process, our staff visually inspects all fruits to identify any defects, ensuring that only high-quality fruits are used in our production line, guaranteeing the quality and safety of our final products.

   
5. Destoning

   Our mango remover operates at a speed of 1470 r/min, effectively crushing the fresh mango to ensure that both the core and skin are thoroughly cleaned. This process minimizes waste and maximizes pulp yield, resulting in a more efficient and cost-effective production process. The core is extracted from the mill and the pulp is pumped to the next stage of the production line.

   
6. Preheating

   The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

   
7.  Pulper and refiner

   Operating at a speed of 1470 r/min, this machine generates centrifugal force, facilitating the passage of the product through the screen and aiding in the refinement process. It is versatile and suitable for a wide range of fruits, including passion fruit, tomatoes, peaches, apricots, mangoes, and apples. The machine's adjustable speed and centrifugal force contribute to efficient and effective refinement, ensuring high-quality output for various fruit types.

   
8. Horizontal spiral centrifugal

   The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

   
9. Sterilizing

   In our mango processing line, we prioritize the safety and quality of the mango pulp puree. To achieve this, we employ a tube-in-tube type sterilizer for the sterilization process. This sterilizer offers the flexibility of adjustable sterilization temperature and retention time, catering to the specific requirements of different products. The entire system is equipped with programmable control, facilitating precise control and automation of the sterilization process. As a result, we can consistently and reliably sterilize the mango pulp puree, ensuring its safety and extending its shelf life.

   
10.  Aseptic Filling

    The aseptic filling machine operates in tandem with a tube-in-tube sterilizer, creating a closed cycle system. Prior to production, the entire cycle undergoes thorough sterilization to establish an aseptic environment. The filling cavity is specifically designed to be vapor protected, maintaining sterility within the filling environment.

    To ensure security and product integrity, the machine incorporates multiple safety measures. Mirror welding technology is employed to guarantee clean and seamless weld lines. An independent control panel enables precise control and monitoring of the filling process. The machine can be integrated with CIP (Clean-in-Place) and automatic SIP (Sterilization-in-Place) systems, further enhancing sterilization capabilities. Additionally, the machine offers easy adjustability to accommodate different capacities and sizes of aseptic bags, providing flexibility in production requirements.

    
11. Storage or go blending

    The final product can be either stored as-is or utilized as a raw material for the production of tomato sauce or ketchup. It serves as a versatile ingredient that can be further processed and transformed into these popular condiments. Whether it is directly stored or used as a key component in the production of tomato-based sauces, the high-quality finished product ensures the development of delicious and flavorful tomato sauce or ketchup.