Complete Juice Beverage Processing & Packaging Line | Turnkey Factory Equipment

Product Description

From fresh fruit to the final packaged juice ready for supermarket shelves – our complete juice processing and packaging line delivers a fully integrated turnkey solution for your beverage factory. We supply everything you need, eliminating the headache of coordinating multiple vendors and mismatched equipment.

The complete line begins with raw material handling. Our sorting and washing system removes dirt, debris, and defective fruit using a combination of air bubbles, high-pressure spray, and brush rollers. The fruit then passes through a crusher and belt press or screw press for juice extraction, achieving juice yields of up to 90 percent.

For pure juice production, the extracted juice enters an enzymatic treatment tank where pectinase breaks down cell walls, improving clarity and juice flow. A finisher or centrifuge then separates fine pulp and solids. The juice can be processed as cloudy juice for a natural appearance or clarified for a crystal clear beverage.

The core of our line is the UHT sterilization system. Using tubular or plate heat exchangers, the juice is heated to 121 degrees Celsius for 5 to 15 seconds, killing all microorganisms while preserving natural flavor, color, and nutrients. The system includes a vacuum deaeration tank that removes dissolved oxygen, preventing oxidation and browning during storage.

Our aseptic filling system supports multiple packaging formats including PET bottles, glass bottles, cans, and pouches. The integrated packaging line includes an automatic bottle unscrambler, rotary or piston filler, capping machine, sleeve labeler or labeling machine, inkjet coder, shrink wrapper, case packer, and robotic palletizer.

All equipment is constructed from food-grade 304 or 316 stainless steel and includes a CIP automatic cleaning system that sanitizes the entire line without disassembly. Capacities range from 1,000 bottles per hour for small producers up to 36,000 bottles per hour for industrial scale operations.

We provide complete after-sales support including factory layout design, equipment manufacturing, sea freight coordination, on-site installation and commissioning, operator training, and a 12-month warranty with remote technical assistance. Over 150 juice production lines are operating successfully across Southeast Asia, the Middle East, Africa, and South America.

Send us your product type, target capacity, and packaging specifications. Our engineering team will provide a process flow diagram and quotation within five business days. Contact us today to build or expand your juice factory.

Company Information

Shanghai Gofun machinery company offers all kinds of aseptic packaging processing line. The material can be tomato paste, sauce, juice, pulper, jam, etc. For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

Parameters

Description

The automatic aseptic filling machine is specially designed for liquid aseptic filling. With small floor space, high working stability and convenient operation. Aseptic filling machines are widely used for aseptic packaging of fluid foods such as juices, pulps and jams. The product can be stored for more than one year at room temperature, eliminating the cost and risk of cryogenic refrigerated transport. (The original pulp and jam can be stored for 2 year at room temperature.)

Work Principle

Aseptic packaging technology is a new packaging technology in which the packaging, the packaged materials, the packaging auxiliary materials and the instruments are filled under sterile conditions and filled in a sterile environment. Our patented product "volumetric aseptic filling machine" uses cylinder type piston metering. Compared with the traditional weighing and flow meter filling machine, this equipment is equipped with a cylinder. The telescopic shaft of the cylinder is connected to the piston rod through a slider. The piston rod drives the piston to move the material and transport the material. And once the stroke of the cylinder is set, the amount of material extracted will be fixed, thereby enabling quantitative filling of the material. And with high precision and stable working process, it is a very stable and accurate quantitative filling equipment.

Our Service

1. Technical support

2. Marketing suggestion

3. Final packing suggestion and design

4. Factory building and design

After-Sales Service

1. Oversea technical support

2. Oversea equipment maintenance

3. English speaking engineers available to provide technique support

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