Extracting Filling Apple Processing Line 1500T/D For Concentrate Juice
Contact Person : Daryl Yu
Phone Number : 13524920822
WhatsApp : +8613524920822
|After-sales Service Provided:||Engineers Available To Service Machinery Overseas||Voltage:||220/380/440V, According To Customers|
|Type:||Whole Processing Line||Material:||Food Standard SUS 304, Accourding To Customer|
|Capacity:||1 T/h To 100 T/h, According To Customers||Application:||Pear, Apple|
|Product Name:||Apple/pear Juice Processing Line||End Products:||NFC Juice, Cloudy Juice, Clear Juice, Concentrate Juice, Beverage|
|Special Process:||HPP (high Pressure Processing), UHP (ultra-high Pressure Processing)|
apple juice production line,
apple processing equipment
Pear juice processing industrial use pear juice production machine
Apple and pear processing line can produce from fresh apple and pear to different kinds of final product. The final product can be clear juice, cloudy juice, beverage, puree, jam, and etc. For the package, it can be aseptic bags, sachet, stand-up pouch, metal can, PP container, PET bottle, glass bottle, gable top, etc. All kinds of apple and pear product are very popular all over the world.
The capacity of apple / pear processing line is varied from 20 T/day to 1500 T/day. The line can also be shared for processing other fruits with similar characteristics. Belt-press extractor is specially used and the whole extraction last only 1~2 minutes, which allows to maintain products freshness. The extraction rate is especially no less than 75%. A complete set of R.O. water treatment system can be provided if needed. The end products are of good taste and nice color. Multi-effect evaporator can be chosen for different capacity. It can be processed to either concentrated juice or clear juice. Either fully automatic line or semi-automatic line can be chosen according to the cost.
Shanghai Gofun machinery company offers all kinds of apple and pear processing line. The extraction way can be belt press type, pneumatic press type or others. The package can be aseptic bags, sachet, stand-up pouch, metal can, PP container, PET bottle, glass bottle, gable top, etc. Shanghai Gofun machinery company can help you produce all kinds of apple and pear product.
1. High processing capacity: varied from 20 T/day to 1500 T/day.
2. Multiple use: the processing line can deal with similar characteristics of fruits.
3. Automatic disinfection liquid concentration control system: effectively guarantee the sterilization effect and control the disinfection residue.
4. Efficient crusher improved the high output percentage of apples and pears.
5. Using efficient belt juice extractor to improve the juice efficiency and the output percentage.
6. Automatic PLC controlled production process to reduce the labor intensity and improve production efficiency.
7. Low-temperature vacuum evaporation: reduce the flavor substances and nutrient losses.
8. A variety of energy recovery measures, increased the energy utilization and greatly reduce production cost.
9. UHT sterilizer and aseptic filling machine, isolated from the pollution of bacteria, ensure the safety of the food and extend the shelf life of the product.
10. A complete set of production with self CIP system reduce the labor intensity and ensure the high-level sanitation.
Pear/Apple Juice Processing Line
CLEAR JUICE: FRESH APPLE/PEAR ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
CLOUDY JUICE: FRESH APPLE/PEAR ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ EXTRACTING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
GFM-FC series crusher has most advanced working principle, higher accuracy of manufacture and best crushing functions. It is mainly used for crushing of many kinds of fruits or vegetables, for example: tomato, apple, pear, strawberry, celery, fiddlehead etc. it can crush the raw materials into small particles, and it will be better for the next processing section. The machine is composed of feed hopper, side cover, frame, principal axis, bearing block, motor, motor structure, outlet hopper etc.
Belt-press type extractor
The belt press juicer extractor is a highly efficient juice extracting equipment in the fruit and vegetable juice/pulper production and is a key equipment to the juice yield. The belt-press extractor is widely used in the apple, pear, berries, and other fruits/vegetables juice production industry. The euqipment adopts multi stage bends to increase filter area, and the pneumatic balloon will provide huge pressure for belt filter to make sure the filtering effect. With this extractor juice rate can reach more than 70%. At the same time, it is a kind of juice equipment which has the energy conservation and high degree of automation, automatic front-rear, continuous work, strong commonality, filter, filter cake moisture content is low, the advantages of convenient operation and maintenance with a higher rate of juice. Using this equipment can make the fruit juice yield increase 20-35% and greatly reduce the production cost, improve the production efficiency.
The sterilizing temperature and holding time is adjustable. With this machine, the fruit or vegetable juice/paste/pulper can be heated to a very high temperature around 115℃, held for 30s and then cooled to ambient temperature immediately. UHT sterilizer can protect the taste and nutrients of fruits or vegetables as much as possible.
Enzymatic hydrolysis system
The enzymatic processing is used to convert starch, cellulose and other biomass into glucose. With this processing, would be helpful for filter.
Different types of filtration machine can be offered: horizontal screw centrifuge, disk centrifuge, membrane filtration and etc. Type and model are customized according to the customer requirements and layout. Filtration system is to remove left fruit/vegetable pulp after extraction to produce clear and stable juice.
Aseptic filling machine
The aseptic filling machine works together with the UHT type sterilizer. It’s a closed cycle. Before production, the cycle will be fully sterilized to make sure the aseptic environment. And the filling cavity is also protected by steam to make sure the filling environment is also aseptic. Juice/pulper/paste would be filled in aseptic bags to improve the shelf life.
Gofun Company provides the turn-key solution for not only the tomato paste production line but also the processing and packaging lines for apple, pear, peach, mango, and apricot and other fruits & vegetables, and has received wide spread praises from customers in both the domestic and overseas markets. The machines have already been exported to all over the world including the Asian countries, African countries, South American countries and even European and American countries. Gofun Company aim to create the outstanding food machinery and contribute to the world's agricultural industry. We sincerely committed ourselves to a brilliant prospect and mutual benefit relationship with all of the people and friends from Worldwide!
|Main Products||Turn Key Solution for Fruit & Vegetable Processing and Packaging Complete Line||Capacity||30 sets per year (whole line)|
|Established Year||2009||Main Market||Africa, South Ameria, Asia, Europe|
1. Technical support
2. Marketing suggestion
3. Final packing suggestion and design
4. Factory building and design
1. Oversea technical support
2. Oversea equipment maintenance
3. English speaking engineers available to provide technique support