SUS304 5T/D Tomato Processing Line Concentrating Ketchup Sauce Production Line
|Place of Origin:||Shanghai|
|Certification:||ISO, CE certification|
Payment & Shipping Terms:
|Minimum Order Quantity:||1 SET|
|Packaging Details:||International standard package for shipping|
|Delivery Time:||90 days|
|Payment Terms:||T/T, L/C, Western Union|
|Supply Ability:||20 sets per year|
|After-sales Service Provided:||Engineers Available To Service Machinery Overseas||Power(w):||Per The Capacity|
|Capacity:||Can Be Customized||Name:||Automatic Ketchup Sauce Production Avocado Making Machine|
5T/D Tomato Processing Line,
SUS304 Tomato Processing Line,
Concentrating Ketchup Sauce Production Line
SUS304 5T/D Tomato Processing Line Concentrating Ketchup Sauce Production Line
Product description of tomato processing plant
The tomato processing line can produce from fresh tomatoes to various types of final products. Popular products such as tomato paste, tomato sauce & ketchup, and tomato juice processing line, from fresh tomatoes to sterile bags in drums to produce the final product.
The processing line mainly includes: fresh tomato receiving system, washing system, sorting system, crushing system, pulping and refining system, filtration system, concentrating system, sterilizing system, and aseptic filling system. Then we can get the tomato paste with aseptic bag in drum.
Gofun can not only provide the tomato processing equipment for the plant but also provide the one-stop solution from A to Z, which includes:
- Equipment manufacturing
- Technical consultation
- Installation commissioning and training at the site
- 1- year after-sales guarantee
- Life-long service
- Package design & Purchasing
- Customized proposal design
And the tomato paste in aseptic bag in drum can be further produced to tomato ketchup, sauces, juice and filled in sachet, stand-up pouch, metal can, PP container, bottle, gable top, etc.
Main parameters of tomato production line
|Product name:||One-stop solution for tomato processing line|
|Fresh fruit input capacity:||500kg per hour ~ 25 tons per hour|
|Raw material:||Fresh tomato, tomato paste|
|End product:||Tomato paste, tomato sauce or ketchup, tomato juice, etc|
|Final product Brix:||28%~30%, 36%~38%|
|Final package:||Aseptic bag, Metal can, Sachet, Stand-up pouch, PP container, Plastic bottle, Glass jar, etc|
|The main material for machines:||Food grade SUS304 or SUS316|
|Warranty:||12 months after commissioning|
|Operator needed:||About 10~12 persons|
|Voltage:||380V 50Hz/ 110V 60Hz/ 415V 50Hz|
|(adjustable to client's country standard)|
|Advantages:||Energy-saving, high efficiency, water-saving|
Flowchart of tomato paste/ sauce or ketchup processing
Final products & Package types for tomato project
Shanghai Gofun machinery company offers all kinds of the tomato processing line.
The raw material can be fresh tomato, tomato paste, etc. And the final product can be tomato paste, tomato ketchup, tomato sauce, tomato juice, tomato powder, whole peeled tomato, etc.
For the final package, it can be an aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.
Main features of the tomato processing line
The tomato processing line is the key product of Shanghai Gofun machinery company. We served more than 20 countries in the past 16 years. We keep providing high-quality machines and services to food manufacturers all over the world.
1. The tomato can be hot crushed or cold crushed.
2.All the materials are food standard, the main material is SUS304 or SUS316, which fully meets the requirements of food hygiene and safety.
3. The Brix of final tomato paste can be designed as the customer’s requirement, normally it would be 28-30% or 36-38%.
4. The final tomato paste will be filled into aseptic bags in drum. With this kind of package, the shelf time can reach two years at normal temperature. Which can reduce the expense greatly for transportation and storage.
5. The capacity of fresh fruit can be customized from 60 Tons/ Day to 1500 Tons/Day.
Key process of the tomato paste processing line
Now Shanghai Gofun machinery company will introduce the information of tomato paste processing line to show it works.
1. Discharge platform
When fresh tomato come, normally with big truck, if discharge with human, it would be very difficult. And there is another function of the discharge platform, it can pre-wash fresh fruit/tomato before processing.So, we design the discharge platform and use water gun to discharge fresh fruit/tomato from truck, also use water to delivery fresh fruit/tomato to the processing line.
This machine is used to delivery fresh fruit from outside the building to inside.
Before crushing, need to washing fresh fruit carefully. For washing we can use bubble washing machine and spray washing machine together. If the washing requirement is high, more stages of washing can be added. Also, for better cleaning effect, we can add ultrasonic cleaning and ozone cleaning.
After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.
5. Crushing for tomato processing
The machine is composed of feed hopper, side cover, frame, principal axis, bearing block, motor, motor structure, outlet hopper etc.GFM-FC series crusher has most advanced working principle, higher accuracy of manufacture and best crushing functions. It can crush the raw materials into small particles, which could increase the working effect of next processing section. It is mainly used for crushing of many kinds of fruits or vegetables, for example: tomato, apple, pear, strawberry, celery, etc. The machine is composed of feed hopper, side cover, frame, principal axis, bearing block, motor, motor structure, outlet hopper etc.
This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃.
7. Pulper and refiner
The double stage pulping machine for tomato pulp yield rate can reach 90%~95%. This machine is also running with speed of 1470 r/min, it causes the centrifugal force and the product will go through screen, helps to refine the product. And normally we use double stage of pulper and refiner, the screen of each stage is different, for first stage the screen would be bigger, and for second stage the screen would be smaller. The machine works with high capacity and stable performance;Suitable for many different kinds of fruits that are including the passion fruit, tomato, peach, apricot, mango, apple and etc.; Easy to be operated and change sieves; Suitable for many different kinds of fruits that are including the passion fruit, tomato, peach, apricot, mango, apple and etc.;After pulping, tomato peel and seeds will be separated from tomato pulp.
And right now, we evaporate the water from the tomato pulp, then we will get the tomato paste, normally the Brix is 28-30% and 36-38%.Vacuum Evaporator is used for concentrating the tomato paste under vacuum and low temperature. Here we are using Forced Circulation Vacuum Evaporator.Because it’s under vacuum and low temperature, so the tastes and nutrients would be protected as much as possible.
For tomato paste we use tube in tube type sterilizer for sterilizing. Like this way also can protect the test and nutrients of tomato paste as much as possible. The whole system adopts programmable control. The operating system adopts the image man-machine interface, which is convenient for intuitively grasping the operating status of each component of the device.The sterilizing temperature and holding time is adjustable. With this machine we will heat the tomato paste to a very high temperature around 115℃ holding for 30s and then cooling to ambient temperature immediately.
10. Aseptic Filling
The aseptic filling machine works together with the tube in tube type sterilizer. It’s a closed cycle. Before production, the cycle will be fully sterilized to make sure the aseptic environment. Using mirror welding tech to ensure tidy and smooth welding line. Separate control panel. CIP and auto SIP available together with sterilizer. Easy to adjust to match the different volumes and sizes of aseptic bags.And the filling cavity is also protected by steam to make sure the filling environment is also aseptic. Safety - providing several security methods.
11. Storage or go blending
The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.
12. Mixing and blending
The tomato paste or fruit concentrate in the aseptic bag in drum can be taken out during the dry season for repacking to ensure continuous production.The mixing and blending system is used for the mixing of the tomato paste or fruit pulp with water, sugar, cinder according to their formula.
13. Degassing & Homogenizing
Homogenizer in food processing means to refine the material under the triple action of extrusion, strong impact and pressure loss expansion, so that the materials can be mixed with each other more evenly.Degassing machine is used to remove the bubbles and airs in the fruit pulp or mixed product.
Kill the bacterial of the mixed product and improve the shelf-life.
15. Different packages filling system
16. Air drying
Dry the metal can or sachet bag after the pasteurization.
Our Services for tomato processing plant
1. Factory building and design
2. Marketing suggestion
3. Final packing suggestion and design
4. Technical support