Uganda Ministry of AgriculturalGood company, good service, good quality, good reputation, is a responsible and reliable supplier, timely delivery.
Ghana Development AgencyVery professional and responsible team. Engineers came to finish the intallation even during the covid-19 time. Very appreciate.
MonosThank you for your after-sales service. A very professional team.
High Efficiency 5T/H Tomato Sauce Processing Line Flexible Operation
|Name||Automatic Ketchup Sauce Production Avocado Making Machine||Advantage||High Efficiency|
|After-sales Service||Online Support||Voltage||220V/380V|
5T/H Tomato Sauce Processing Line,
Flexible Operation Tomato Sauce Processing Line,
High Efficiency Tomato Sauce Processing Line
5T/H Flexible Operation Support Production Machinery For Tomato Sauce
Product description of tomato processing plant
The processing line mainly includes: fresh tomato receiving system, washing system, sorting system, crushing system, pulping and refining system, filtration system, concentrating system, sterilizing system, and aseptic filling system. Then we can get the tomato paste with aseptic bag in drum.
And the tomato paste in aseptic bag in drum can be further produced to tomato ketchup, sauces, juice and filled in sachet, stand-up pouch, metal can, PP container, bottle, gable top, etc.
Tomato processing line can produce from fresh tomato to different kinds of final product. The popular products like tomato paste, tomato sauce & ketchup, tomato juice processing line, which produce from fresh tomato to the final product with aseptic bag in drum.
Our Services for tomato processing plant
1. Technical support
2. Marketing suggestion
3. Final packing suggestion and design
4. Factory building and design
Final products & Package types for tomato project
The raw material can be fresh tomato, tomato paste, etc. And the final product can be tomato paste, tomato ketchup, tomato sauce, tomato juice, tomato powder, whole peeled tomato, etc.
For the final package, it can be an aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.
Main parameters of tomato production line
|Product name:||One-stop solution for tomato processing line|
|Fresh fruit input capacity:||500kg per hour ~ 25 tons per hour|
|Raw material:||Fresh tomato, tomato paste|
|End product:||Tomato paste, tomato sauce or ketchup, tomato juice, etc|
|Final product Brix:||28%~30%, 36%~38%|
|Final package:||Aseptic bag, Metal can, Sachet, Stand-up pouch, PP container, Plastic bottle, Glass jar, etc|
|The main material for machines:||Food grade SUS304 or SUS316|
|Warranty:||12 months after commissioning|
|Operator needed:||About 10~12 persons|
|Voltage:||380V 50Hz/ 110V 60Hz/ 415V 50Hz|
|(adjustable to client's country standard)|
|Advantages:||Energy-saving, high efficiency, water-saving|
Flowchart of tomato paste/ sauce or ketchup processing
FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Main features of the tomato processing line
The tomato processing line is the key product of Shanghai Gofun machinery company. We served more than 20 countries in the past 16 years. We keep providing high-quality machines and services to food manufacturers all over the world.
1.The whole production line design is compact and scientific, stable operation, high efficiency and energy-saving, low steam consumption;
2. Key points of the production line adopt the international first brand. (Steam valve adopts Spirax Sarco, Siemens PLC etc.)
3. We can also design a customized processing line for different types of fruit and vegetable. It can produce clear juice, turbid juice, original pulp, concentrated juice, concentrated pulp, fruit powder, jam, vinegar, wine, and other products.The operation is simple and humanized.
4. The waste from the production line can be produced into fertilizer.
5. All feeding and maintenance areas are designed with feeding and maintenance platforms, to ensure the security of the operators.
6. Besides aseptic bag filling, we can also provide metal can, small sachet, stand-up pouch, glass jar, PET/PP container, etc.
Key process of the tomato paste processing line
Now Shanghai Gofun machinery company will introduce the information of tomato paste processing line to show it works.
1. Discharge platform
When fresh tomato come, normally with big truck, if discharge with human, it would be very difficult. And there is another function of the discharge platform, it can pre-wash fresh fruit/tomato before processing.So, we design the discharge platform and use water gun to discharge fresh fruit/tomato from truck, also use water to delivery fresh fruit/tomato to the processing line.
Before crushing, need to washing fresh fruit carefully. Also, for better cleaning effect, we can add ultrasonic cleaning and ozone cleaning.For washing we can use bubble washing machine and spray washing machine together. More stages of washing can be added,if the washing requirement is high.
After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye.
5. Crushing for tomato processing
The machine is composed of feed hopper, side cover, frame, principal axis, bearing block, motor, motor structure, outlet hopper etc.
This processing step, would help to higher the juice rate for next step.And also can protect the color and taste of the final product.
7. Pulper and refiner
This machine is also running with speed of 1470 r/min, it causes the centrifugal force and the product will go through screen, helps to refine the product. And normally we use double stage of pulper and refiner, the screen of each stage is different, for first stage the screen would be bigger, and for second stage the screen would be smaller. The double stage pulping machine for tomato pulp yield rate can reach 90%~95%. After pulping, tomato peel and seeds will be separated from tomato pulp. The machine works with high capacity and stable performance;Suitable for many different kinds of fruits that are including the passion fruit, tomato, peach, apricot, mango, apple and etc.;
Vacuum Evaporator is used for concentrating the tomato paste under vacuum and low temperature. Here we are using Forced Circulation Vacuum Evaporator. Because it’s under vacuum and low temperature, so the tastes and nutrients would be protected as much as possible. Now, we evaporate the water from the tomato pulp, normally the Brix is 28-30% and 36-38%,then we will get the tomato paste.
For tomato paste we use tube in tube type sterilizer for sterilizing.
10. Aseptic Filling
The aseptic filling machine works together with the tube in tube type sterilizer.
11. Storage or go blending
The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.
1. Oversea technical support
2. English speaking engineers available to provide technical support
3. Oversea equipment maintenance