Uganda Ministry of AgriculturalGood company, good service, good quality, good reputation, is a responsible and reliable supplier, timely delivery.
Ghana Development AgencyVery professional and responsible team. Engineers came to finish the intallation even during the covid-19 time. Very appreciate.
MonosThank you for your after-sales service. A very professional team.
25t/H Sus304 Tomato Processing Line Energy Saving High Efficiency
|Product Name||Tomato Paste Processing Line||After-sales Service||Online Support|
25t/H Tomato Processing Line,
Sus304 Tomato Processing Line,
High Efficiency Tomato Processing Line
25t/H Tomato Processing Line One Stop Service 304 Sus Cost Effective
Product description of tomato processing plant
The popular products like tomato paste, tomato sauce & ketchup, tomato juice processing line, which produce from fresh tomato to the final product with aseptic bag in drum.Tomato processing line can produce from fresh tomato to different kinds of final product.
And the tomato paste in aseptic bag in drum can be further produced to tomato ketchup, sauces, juice and filled in sachet, stand-up pouch, metal can, PP container, bottle, gable top, etc.
The processing line mainly includes: fresh tomato receiving system, washing system, sorting system, crushing system, pulping and refining system, filtration system, concentrating system, sterilizing system, and aseptic filling system. Then we can get the tomato paste with aseptic bag in drum.
Gofun can provide the tomato processing equipment for the plant , which includes:
- 1- year after-sales guarantee
- Technical consultation
- Package design & Purchasing
- Equipment manufacturing
- Installation commissioning
- Customized proposal design
- Life-long service
Main parameters of tomato production line
|Product name:||One-stop solution for tomato processing line|
|Fresh fruit input capacity:||500kg per hour ~ 25 tons per hour|
|Raw material:||Fresh tomato, tomato paste|
|End product:||Tomato paste, tomato sauce or ketchup, tomato juice, etc|
|Final product Brix:||28%~30%, 36%~38%|
|Final package:||Aseptic bag, Metal can, Sachet, Stand-up pouch, PP container, Plastic bottle, Glass jar, etc|
|The main material for machines:||Food grade SUS304 or SUS316|
|Warranty:||12 months after commissioning|
|Operator needed:||About 10~12 persons|
|Voltage:||380V 50Hz/ 110V 60Hz/ 415V 50Hz|
|(adjustable to client's country standard)|
|Advantages:||Energy-saving, high efficiency, water-saving|
Flowchart of tomato paste/ sauce or ketchup processing
Final products & Package types for tomato project
For the final package, it can be an aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.
Main features of the tomato processing line
The tomato processing line is the key product of Shanghai Gofun machinery company. We served more than 20 countries in the past 16 years. We keep providing high-quality machines and services to food manufacturers all over the world.
1. The capacity of fresh fruit can be customized from 60 Tons/ Day to 1500 Tons/Day.
2.All the materials are food standard, the main material is SUS304 or SUS316, which fully meets the requirements of food hygiene and safety.
3. The Brix of final tomato paste can be designed as the customer’s requirement, normally it would be 28-30% or 36-38%.
4. The final tomato paste will be filled into aseptic bags in drum. With this kind of package, the shelf time can reach two years at normal temperature. Which can reduce the expense greatly for transportation and storage.
5.The tomato can be hot crushed or cold crushed.
Key process of the tomato paste processing line
Now Shanghai Gofun machinery company will introduce the information of tomato paste processing line to show it works.
1. Discharge platform
When fresh tomato come, normally with big truck, if discharge with human, it would be very difficult. So, we design the discharge platform and use water gun to discharge fresh fruit/tomato from truck, also use water to delivery fresh fruit/tomato to the processing line.
This machine is used to delivery fresh fruit from outside the building to inside.
You need to wash fresh fruit carefully before crushing. We can use washing machine and washing machine together. If washing is required above, many stages of washing can be added. In addition, for better cleaning, we can add ultrasonic cleaning and ozone cleaning.
The surface of the fruit is clean after washing. We can visually check the condition of all fruits. And isolate bad tomatoes by humans.
5. Crushing for tomato processing
GFM-FC series pulverizers have the most advanced working principle. The higher production precision and the best grinding function are mainly used for crushing many kinds of fruits or vegetables, such as tomatoes, apples, pears, strawberries, celery, etc., which can crush the raw materials into small particles. This can improve the performance of the next processing part. This machine is composed of feeding hopper, side cover, frame, main shaft, bearing seat, motor, motor structure, discharge hopper, etc.
The preheater is used to heat the ground product. The temperature is adjustable, generally between 45°C and 85°C, this step can make the juice yield in the next step higher. It also preserves the color and flavor of the final product.
7. Pulper and refiner
The machine also runs at 1470 r/min, allowing centrifugal force to escape and the product to pass through the fine-tuning screen. Usually we use a pulper and a two-stage still. The screens for each step are different. In the first step, the screen will be larger, and in the second step, the screen will be smaller. Tomato skin and seeds are separated from tomato pulp. The machine has large running capacity and stable performance. Easy to use and replace the sieve. Suitable for passion fruit, tomato, peach, apricot, mango, apple and other fruits;
Vacuum evaporator is used to concentrate tomato paste under vacuum low temperature, here we use forced circulation vacuum evaporator, because it is under vacuum and low temperature, so the taste and nutrients are protected as much as possible, now we are evaporating the juice from the tomato pulp. Then there's ketchup, usually 28-30% and 36-38% Brix.
Tomato paste We use tubes in a tube sterilizer for sterilization. Sterilization temperature and holding time can be adjusted. Use this machine to heat the ketchup to a very high temperature of about 115°C for 30 seconds, then immediately cool to ambient temperature. This also preserves the test and nutrition of the ketchup as much as possible. The whole system adopts programmable control. The operating system uses a visual interface between the human and the machine. This makes it easy to intuitively understand the operating status of each component of the equipment.
10. Aseptic Filling
Aseptic filling machines work with tubes in a tube sterilizer. This is a closed loop. Before production, the cycle is fully sterilized to ensure a sterile environment. And the filling cavity is also protected by steam to ensure that the filling environment is also sterile. Security - Provides multiple security methods. Mirror welding technology is adopted to ensure neat and smooth welds. Separate control panel. CIP and automatic SIP can be used with the sterilizer. Easy to adjust to match sterile bags of different volumes and sizes.
11. Storage or go blending
The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.