Stainless Steel 316 Apple Juice Processing Line 50Hz With Water Recycle System

Product Description

Advanced Manufacturing Technology apple Juice Sus 304 Processing Plant

Product description of the apple processing line

Shanghai GoFun Machinery Equipment Co., Ltd. is a professional design and sales of fruit and vegetable processing equipment company, with rich experience in engineering projects, strong technical ability and new product development ability. According to integrating and absorbing the advanced mechanical design concepts of Europe countries, the company has comprehensively realized the technical improvement in the processing technology and equipment improvement of juice, paste, dried fruit, beverage, etc.
We are specialized in designing and selling the whole line of processing and packaging equipment with daily processing capacity of 10 ~ 1500 tons. From the selection of manufacturing technology to the design and customization of cost-effective equipment, we are tailor-made for customers. The company participated in the development of tomato, apple, mango, peach, medlar and other fruit and vegetable processing equipment in China's Xinjiang, Inner Mongolia, Gansu, Guizhou and other regions have been well received by users. At the same time, the products are not only exported to Africa, Southeast Asia, South America and other regions, but also in Europe and the United States and other developed countries have achieved good reputation.

Gofun can not only provide the apple processing equipment for the plant, but also provide the one-stop solution from A to Z, which includes:

• Technical consultation
• Customized proposal design
• Equipment manufacturing
• Installation commissioning and training at site
• 1-year after sales guarantee
• Life-long service
• Package designing & Purchasing

Main parameters of the apple production line

Flowchart of apple paste/ sauce or ketchup processing

FRESH APPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ BELT TYPE JUICE EXTRACTOR ⇒ EVAPORATOR ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final products & Package types for the apple project

Shanghai Gofun machinery company offers all kinds of apple processing line.

The raw material can be fresh apple, apple juice, etc. And the final product can be apple paste, apple sauce, apple juice, apple powder, diced apple, etc.

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

Main features of the apple processing line

Apple processing line is the key product of Shanghai Gofun machinery company. We served more than 20 countries in the past 16 years. We keep providing high quality machines and service to food manufacturer all over the world.

1.High processing capacity: varied from 20 T/day to 1500 T/day.

2.Multiple applications: the processing line can deal with similar characteristics of fruits.

3.Automatic disinfection liquid concentration control system: effectively guarantee the sterilization effect and control the disinfection residue.

4.Efficient crusher improved the high output percentage of apples and pears.

5.Using an efficient belt juice extractor to improve the juicing efficiency and the output percentage.

6.Automatic PLC controlled production process to reduce the labor intensity and improve production efficiency.

7.Low-temperature vacuum evaporation: reduce the flavor substances and nutrient losses.

8.A variety of energy recovery measures increased energy utilization and greatly reduce production costs.

9.UHT sterilizer and aseptic filling machine, isolated from the pollution of bacteria, ensure the safety of the food and extend the shelf life of the product.

Key process of the apple processing line

Now Shanghai Gofun machinery company will introduce the information of apple pulp puree or apple paste concentrate processing line to show it works.

1. Discharge platform

When fresh apple comes, normally with big truck, if discharge with human, it would be very difficult. So, we design the discharge platform and use water gun to discharge fresh apple from truck, also use water to delivery fresh apple to the processing line. And there is another function of the discharge platform, it can pre-wash fresh apple before processing.

2. Elevator

This machine is used to delivery fresh apple from outside the building to inside.

3. Washing

Before remove the peels and seeds of fresh apple, need to washing fresh fruit carefully. For washing we can use bubble washing machine and brush & spray washing machine together. If the washing requirement is high, more stages of washing can be added. Also, for better cleaning effect, we can add ultrasonic cleaning and ozone cleaning.

4. Sorting

After washing, the surface of apple is clean, we can check the situation of all the fruit by human eye, and sort out the bad apples by human.

5. Crushing

GFM-FC series crusher has most advanced working principle, higher accuracy of manufacture and best crushing functions. It is mainly used for crushing of many kinds of fruits or vegetables, for example: tomato, apple, pear, strawberry, celery, etc. it can rush the raw materials into small particles, which could increase the working effect of next processing section.The machine is composed of feed hopper, side cover, frame, principal axis, bearing block, motor, motor structure, outlet hopper etc.

6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

7. Belt type juice extractor

Gofun company manufactured the belt press by learning foreign advance technology, it is a efficient press machine and quite important, which can increase the juice capacity during the fruit juice or vegetable juice processing.

It is used for fruits and vegetables pressing, like apple, pear etc. juice rate is more than 70%.

Energy saving and automatic control.

9. Sterilizing

For apple pulp puree/ apple paste, we use tube in tube type sterilizer for sterilizing. The sterilizing temperature and holding time is adjustable. With this machine we will heat the product to a very high temperature around 115℃ holding for 30s and then cooling to ambient temperature immediately. Like this way also can protect the tastes and nutrients of apple pulp puree or apple paste concentrate as much as possible. The whole system adopts programmable control. The operating system adopts the image man-machine interface, which is convenient for intuitively grasping the operating status of each component of the device.

10. Aseptic Filling

The aseptic filling machine works together with the tube in tube type sterilizer. It’s a closed cycle. Before production, the cycle will be fully sterilized to make sure the aseptic environment. And the filling cavity is also protected by steam to make sure the filling environment is also aseptic. Safety - providing several security methods. Using mirror welding tech to ensure tidy and smooth welding line. Separate control panel. CIP and auto SIP available together with sterilizer. Easy to adjust to match the different volumes and sizes of aseptic bags.

11. Storage or go blending

The finished product can be stored or used as the raw material to make the apple sauce or ketchup.