Energy Saving Tomato Paste Production Line For Washing Drying 100T/D

100T/D High-Efficiency And Energy-Saving Tomato Paste Processing Production Line

Product description of tomato processing plant

Tomato processing lines can produce everything from fresh tomatoes to a variety of end products. Popular products such as tomato paste, tomato paste and tomato paste, as well as tomato juice processing lines from fresh tomatoes to aseptic bags in containers to produce the final product.

The main processing line is: modern tomato injection system, washing system, distribution system, crushing system, pulping and refining system, filtration system, concentration system, sterilization system, filling system aseptic. Then we can get ketchup bags into buckets.

Ketchup in aseptic drum bags is processed into ketchup, sauce and water and filled into bags, bottom block bags, containers, PP containers, containers, gable lids, etc.

Main parameters of tomato production line

Key process of the tomato paste processing line

Now Shanghai Gofun machinery company will introduce the information of tomato paste processing line to show it works.

1. Discharge platform

When it comes to fresh tomatoes, they are usually a heavy truck that is difficult to stock up on in person. Therefore, we designed a decomposition platform and used water to transport fresh fruits / tomatoes to the processing line. Also use the water gun to remove fresh fruits / tomatoes from the truck. In addition, the drying rack also has a function that allows you to pre -clean fresh fruits / tomatoes before processing.

2. Elevator

This machine is used to delivery fresh fruit from outside the building to inside.

3. Washing

Fresh fruits should be thoroughly washed before spoiling. For cleaning, we can use foam washing machine and washing machine together. If there is a great need for cleaning, additional cleaning spaces can be added. Also, we can combine ultrasonic cleaning and ozone cleaning for better cleaning.

4. Sorting

After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.

5. Crushing for tomato processing

GFM-FC crushing series has sophisticated performance principle, good precision construction, and good crushing strength. It is mainly used to crush a variety of fruits and vegetables such as tomatoes, mangoes, apples, strawberries, pears and celery. The surface material can be broken down into smaller particles, which can increase the efficiency of subsequent processing operations. Upoko. The machine includes food hopper, frame, circle, ring, side cover, motor, motor construction, output hopper and many more.

6. Preheating

Pre -heating is used to heat the product after crushing, the temperature can be adjusted, usually from 45 ℃ to 85. Through this processing, the water rate for subsequent processing is increased and the color and taste of the final product can be preserved.

7. Pulper and refiner

This machine also works at 1470 rpm, which produces centrifugal energy that allows the product to pass through the sieve, helping to refine the product. Typically, two stages of pulper and refiner are used, but each stage screen is different, the first stage screen is larger and the second stage screen is smaller. Tomato pulp production rate of two-stage mixer can reach 90% -95%. After pulp, tomato skin and seeds are separated from tomato pulp. The machine has great working capacity and stable performance. Easy operation and replaceable screen. Suitable for many types of fruits like passion fruit, tomato, mango, peach, apricot, mango and apple.

8. Evaporating

Vacuum Evaporator is used for concentrating the tomato paste under vacuum and low temperature. Here we are using Forced Circulation Vacuum Evaporator. Because it’s under vacuum and low temperature, so the tastes and nutrients would be protected as much as possible. And right now, we evaporate the water from the tomato pulp, then we will get the tomato paste, normally the Brix is 28-30% and 36-38%.

9. Sterilizing

Tomato paste uses a tube-in-tube sterilizer. Adjustable sterilization temperature and retention time. The machine holds the ketchup at a high temperature of about 115 degrees Celsius for 30 seconds, then immediately cools it to room temperature. Thus, tomato paste can be tested to preserve as much nutrients as possible. The whole system assumes programmable control. The operating system adopts human-machine image interface, making it convenient to perceive the working condition of each component of the device intuitively.

10. Aseptic Filling

Aseptic filling machines work with tubes in a tube sterilizer. It is a closed loop. Prior to production, the cycle is fully sterilized to ensure a sterile environment. And the filling cavity is also steam protected to ensure that the filling environment is also sterile. Security - Provides multiple security methods. Mirror welding technology is adopted to ensure clean and smooth welds. Separate control panel. CIP and automatic SIP can be used with the sterilizer. Easily adjustable to fit sterile bags of different volumes and sizes.

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.