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Place of Origin | Shanghai |
Brand Name | Gofun |
Certification | CE, ISO certificate |
Model Number | GFM-APL |
High Quality SUS 304 Apple Processing Equipment Apple Puree Processing Plant
Product description of the apple processing line
Shanghai GoFun Machinery Equipment Co., Ltd. is a professional fruit and vegetable processing equipment development and sales company with extensive engineering project experience, strong technical capability and the ability to develop new products. In line with the integration and absorption of advanced mechanical design concepts in Europe, the company has comprehensively introduced the technical improvement of processing technology and equipment for juice, paste, dried fruit, beverage and more.
We specialize in the development and sale of the entire line of processing and packaging equipment with a capacity of 10 to 1500 tons per day. From the choice of production technology to the design and customization of economical equipment, we create for customers. The company has been involved in the development of tomato, apple, mango, peach, loquat and other fruits and vegetables processing equipment in Xinjiang, China, Inner Mongolia, Gansu, Guizhou and other regions, which have been well received by users. At the same time, the products are not only exported to Africa, Southeast Asia, South America and other regions, but also to Europe, the United States and other developed countries, which have achieved a good reputation.
Main parameters of the apple production line
Product name: | One-stop solution for apple processing line |
Fresh fruit inlet capacity: | 500kg per hour ~ 25 tons per hour, customized |
Raw material: | Fresh apple |
End product: | apple pulp, apple puree, apple juice, apple jam, dry apple and etc. |
Final product Brix: | 10%~12% |
Final package: | Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc |
The main material for machines: | Food grade SUS304 or SUS316 |
Warranty: | 12 months after commissioning |
Operator needed: | About 10~12 persons |
Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard) |
Advantages: | Energy-saving, High efficiency, Water-saving, Stable performance |
Key process of the apple processing line
Now Shanghai Gofun machinery company will introduce the information of apple pulp puree or apple paste concentrate processing line to show it works.
1. Discharge platform
When a fresh apple arrives, usually with a big truck, if unloading with a person, it will be very difficult. So we design the unloading platform and use the water gun to unload the fresh apples from the truck, and also use the water to deliver the fresh apples to the production line. And there is another function of the discharge zone, it can pre-wash the fresh apple before processing.
2. Elevator
This machine is used to delivery fresh apple from outside the building to inside.
3. Washing
Before removing the peel and seeds of a fresh apple, it is necessary to thoroughly wash the fresh fruit. For washing, we can use the bubble washing machine and the brush and spray washing machine together. If the wash demand is high, more wash steps can be added. Also for better cleaning effect, we can add ultrasonic cleaning and ozone cleaning.
4. Sorting
After washing, the surface of apple is clean, we can check the situation of all the fruit by human eye, and sort out the bad apples by human.
5. Crushing
GFM-FC series crusher has the most advanced working principle, higher manufacturing precision and better crushing functions. It is mainly used for crushing many kinds of fruits or vegetables, such as tomatoes, apples, pears, strawberries, celery, etc. It can crush raw materials into small particles, which can increase the working effect of the next processing section. The machine is composed of feed hopper, side cover, frame, main axle, bearing assembly, motor, motor structure, output hopper, etc.
6. Preheating
The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.
7. Belt type juice extractor
Guofun made the belt press by studying foreign advanced technology, it is an efficient press machine and very important, which can increase the juice output in fruit or vegetable juice processing. Used for pressing fruits and vegetables such as apples, pears. etc. juice level over 70%. Energy saving and automatic control.
9. Sterilizing
For applesauce/apple paste, we use a tubular sterilizer. Sterilization temperature and exposure time are adjustable. With this machine, we will heat the product to a very high temperature of about 115℃, holding for 30 seconds, and then immediately cool to ambient temperature. In this way, you can maximize the taste and nutrients of applesauce or applesauce concentrate. The whole system has a programmable control. The operating system uses a human-machine interface image, which is convenient for intuitive understanding of the operating status of each component of the device.
10. Aseptic Filling
The aseptic filling machine works together with a test type sterilizer. This is a closed cycle. Before production, the cycle will be fully sterilized to ensure an aseptic environment. The filling cavity is also steam protected to ensure that the filling environment is also aseptic. Security - Providing multiple security methods. Use mirror welding technology to ensure a neat and smooth welding line. Separate control panel. CIP and auto SIP are available with the sterilizer. Easily adjustable to different volumes and sizes of aseptic bags.
11. Storage or go blending
The finished product can be stored or used as the raw material to make the apple sauce or ketchup.
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