Automatic Tomato Sauce Ketchup Processing Line Cold Crushed
|Place of Origin:||Shanghai|
|Certification:||ISO, CE certification|
Payment & Shipping Terms:
|Minimum Order Quantity:||1 SET|
|Packaging Details:||International standard package for shipping|
|Delivery Time:||90 days|
|Payment Terms:||T/T, L/C, Western Union|
|Supply Ability:||20 sets per year|
|Product Name:||Complete Tomato Paste Plant||Warranty:||1 Year After Commissioning|
|Type:||Turnkey Processing Line||After-sales Service:||Installation, Commissioning And Training|
|Material:||Food Grade 304/ 306||Capacity:||20~2000 Tons Per Day, Customize|
|Application:||Tomato/ Strawberry||Feature:||High Efficiency, Cost Effective|
Cold Crushed Ketchup Processing Line,
SS306 Tomato Ketchup Processing Line,
Automatic Tomato Sauce Processing Machine
Automatic Sauce Ketchup Tomato Processing Line Cold Crushed
Product description of tomato processing plant
Tomato processing lines can produce everything from fresh tomatoes to finished products. Popular products such as ketchup, ketchup, ketchup and tomato juice processing line from fresh tomatoes to aseptic drum bag production.
The processing line mainly includes raw tomato receiving system, washing system, sorting system, crushing system, pulping and refining system, filtration system, concentrating system, sterilization system and an aseptic filling system. Then put the ketchup in a bucket with a sterile bag.
Ketchup in sterile pouches can further be made into ketchup, sauces, juices, filled pouches, stand-up pouches, metal cans, PP containers, bottles, gable lids, etc.
Gofun not only provides tomato processing equipment for your factory, but also can provide its one-stop solution from A to Z, including:
- Technical consulting
- custom proposal design
- Equipment manufacturing
- Commissioning and training of the installation on site
- 1 year after-sales warranty
- Lifetime Service
- package design and purchase
Main parameters of tomato production line
|Product name:||One-stop solution for tomato processing line|
|Fresh fruit input capacity:||500kg per hour ~ 25 tons per hour|
|Raw material:||Fresh tomato, tomato paste|
|End product:||Tomato paste, tomato sauce or ketchup, tomato juice, etc|
|Final product Brix:||28%~30%, 36%~38%|
|Final package:||Aseptic bag, Metal can, Sachet, Stand-up pouch, PP container, Plastic bottle, Glass jar, etc|
|The main material for machines:||Food grade SUS304 or SUS316|
|Warranty:||12 months after commissioning|
|Operator needed:||About 10~12 persons|
|Voltage:||380V 50Hz/ 110V 60Hz/ 415V 50Hz|
|(adjustable to client's country standard)|
|Advantages:||Energy-saving, high efficiency, water-saving|
Flowchart of tomato paste/ sauce or ketchup processing
FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Final products & Package types for tomato project
Shanghai Gofun machinery company offers all kinds of the tomato processing line.
The raw material can be fresh tomato, tomato paste, etc. And the final product can be tomato paste, tomato ketchup, tomato sauce, tomato juice, tomato powder, whole peeled tomato, etc.
For the final package, it can be an aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.
Main features of the tomato processing line
Tomato processing line is the main product of Shanghai Chalk Machinery Company. Over the last 16 years he has served over 20 countries. We continue to provide high-quality machines and services to food manufacturers around the world.
1. Fresh fruit production capacity can be adjusted from 60 tons/day to 1500 tons/day.
2. Tomatoes can be hot-pressed or cold-pressed.
3. His Brix content of the final ketchup can be designed according to customer requirements. Usually 28-30% or 36-38%.
4. The final ketchup is packed in a sterilized bag and bucketed. This packaging ensures a shelf life of up to 2 years at room temperature. This can significantly reduce shipping and storage costs.
5. All materials are food standard, the main material is SUS304 or SUS316, which fully meets the requirements of food hygiene and safety.
6. In addition to aseptic bagging, we also manufacture metal cans, sachets, standing pouches, glass jars, PET/PP containers, etc.
7. The production line mainly adopts the first international brands. (Steam valve adopts Spirax Sarco, Siemens PLC, etc.)
8. The whole production line features compact and scientific design, stable operation, high efficiency and energy saving, and low steam consumption.
9. Easy to operate and easy to use. All feeding and maintenance areas are designed with feeding and maintenance platforms to ensure operator safety.
10. We can also design custom processing lines for a variety of fruits and vegetables.We can produce clear juices, cloudy juices, purees, concentrated juices, concentrated pulps, fruit powders, jams, vinegars, wines and other products. .
11. The waste generated in the production line can be turned into fertilizer.
Key process of the tomato paste processing line
Now Shanghai Gofun machinery company will introduce the information of tomato paste processing line to show it works.
1. Discharge platform
When fresh tomatoes come in, we usually use lorries. It's going to be a big deal if people drop it off. Therefore, we have designed an unloading platform that uses water cannons to unload the fresh fruit/tomatoes from the truck and uses water to transport the fresh fruit/tomatoes to the processing line. The unloading platform also has the ability to pre-wash fresh fruit/tomatoes before processing.
This machine is used to delivery fresh fruit from outside the building to inside.
Wash fresh fruit well before crushing. Both foam and spray washers can be used for cleaning. Additional cleaning stages can be added if cleaning requirements are high. You can also add ultrasonic cleaning or ozone cleaning for better cleaning effect.
After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.
5. Crushing for tomato processing
GFM-FC series crusher has the most advanced working principle, higher manufacturing precision and best crushing function. It is mainly used for grinding various fruits or vegetables, such as: tomatoes, apples, pears, strawberries, celery, etc. It can crush the raw materials into small particles and increase the working effect of the following process. The machine consists of feeding hopper, side cover, frame, main shaft, bearing seat, motor, motor structure, an exhaust hopper, etc.
The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.
7. Pulper and refiner
The machine also spins at 1470 rpm, creating centrifugal force through which the product will pass through a sieve, helping to refine the product. Usually, we use two stages of pulper and refiner. The screen of each stage is different. The screen of the first stage is larger, and the screen of the second stage is smaller. The tomato pulp output of the two-stage beater can reach 90%~95%. After pulping, the tomato skin and seeds are separated from the tomato pulp. The machine has a large workload and stable performance; it is easy to operate and replace the screen; it is suitable for a variety of fruits, including passion fruit, tomato, peach, apricot, mango, apple, etc.;
Vacuum evaporators are used to concentrate ketchup under vacuum and at low temperature. Here we use a forced circulation vacuum evaporator. Because it's under vacuum and low temperature, flavor and nutrition will be preserved as much as possible. Now we evaporate the water from the tomato pulp and get a tomato paste, usually 28-30% Brix and 36-38% Brix.
A tube-in-tube sterilizer is used to sterilize ketchup. Sterilization temperature and storage time are adjustable. This machine heats ketchup to a high temperature of about 115°C for 30 seconds and then immediately cools it to room temperature. This way ketchup testing and nutrition can also be protected as much as possible. The whole system adopts programmable control. The operation system adopts the image of a human-machine interface, which is convenient for intuitively grasping the operation status of each part of the equipment.
10. Aseptic Filling
Aseptic filling machines are used in conjunction with in-tube sterilizers. This is a closed loop. The cycle is fully sterilized before production to ensure a sterile environment. And the filling cavity is also protected by steam to ensure that the filling environment is also sterile. Security - Provides multiple security methods. Mirror welding technology is adopted to ensure neat and smooth welds. Separate control panel. CIP and automatic SIP can be used with the sterilizer. Easy to adapt to sterile bags of different volumes and sizes.
11. Storage or go blending
The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.
Our Services for tomato processing plant
1. Technical support
2. Marketing suggestion
3. Final packing suggestion and design
4. Factory building and design
1. Oversea technical support
2. Oversea equipment maintenance
3. English speaking engineers available to provide technical support