Fresh Tomato Paste Processing Production Line 100T/D High Efficiency Energy Saving

Product Description

100T/D High-Efficiency And Energy-Saving Tomato Paste Processing Production Line

Product description of tomato processing plant

Tomato processing lines can produce everything from fresh tomatoes to a variety of finished products. Popular products such as tomato paste, tomato paste, tomato paste, as well as tomato juice processing line from fresh tomatoes to aseptic bags in containers to produce the final product.

The main processing lines are: Modern tomato infusion system, washing system, distribution system, crushing system, pulping and refining system, filtration system, thickening system, sterilization system, aseptic filling system. Then you can put the ketchup bag into the bucket.

Ketchup in aseptic drum bags is processed into ketchup, sauce and water, and filled into bags, bottom block bags, containers, PP containers, containers, gable lids, etc.

Main parameters of tomato production line

Key process of the tomato paste processing line

Now Shanghai Gofun machinery company will introduce the information of tomato paste processing line to show it works.

1. Discharge platform

When it comes to fresh tomatoes, they are usually heavy trucks that are difficult to stock up directly. Also use a water gun to remove fresh fruit/tomatoes from the truck. Additionally, the drying rack also has the ability to pre-wash fresh fruit/tomatoes before processing.

2. Elevator

This machine is used to delivery fresh fruit from outside the building to inside.

3. Washing

Fresh fruit should be washed well before it spoils. A foam washer and a washing machine can be used together for cleaning. Additional cleaning space can be added if cleaning needs are high. It is also possible to combine ultrasonic cleaning and ozone cleaning.

4. Sorting

After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.

5. Crushing for tomato processing

The GFM-FC crushing series has sophisticated performance principle, excellent precision structure and excellent crushing strength. It is mainly used to grind various fruits and vegetables, such as tomatoes, mangoes, apples, strawberries, pears, celery, etc. It can break down surface material into smaller particles, increasing the efficiency of subsequent processing operations. Upoko. Machines include food hoppers, frames, circles, rings, side covers, motors, motor structures, output hoppers, etc.

6. Preheating

Pre -heating is used to heat the product after crushing, the temperature can be adjusted, usually from 45 ℃ to 85. Through this processing, the water rate for subsequent processing is increased and the color and taste of the final product can be preserved.

7. Pulper and refiner

This machine runs at 1470 rpm and creates centrifugal energy that allows the product to pass through the sieve, helping refine the product. Usually two stages of him are used, a pulper and a refiner, but the screens for each stage are different, the first stage screen is larger and the second stage screen is smaller. The production rate of tomato pulp in two stage mixer can reach 90% -95%. After the pulp, separate the skin and seeds from the tomato pulp. The machine has good working capacity and stable performance. Easy-to-use replaceable screen. Suitable for different kinds of fruits, such as passion fruit, tomato, mango, peach, apricot, mango, apple, etc.

8. Evaporating

Vacuum Evaporator is used for concentrating the tomato paste under vacuum and low temperature. Here we are using Forced Circulation Vacuum Evaporator. Because it’s under vacuum and low temperature, so the tastes and nutrients would be protected as much as possible. And right now, we evaporate the water from the tomato pulp, then we will get the tomato paste, normally the Brix is 28-30% and 36-38%.

9. Sterilizing

Tomato paste uses a tube-in-tube sterilizer. Adjustable sterilization temperature and holding time. Hold the ketchup at a high temperature of about 115°C for 30 seconds and then immediately cool it to room temperature. Tomato paste can therefore be tested to preserve as many nutrients as possible.The whole system assumes programmable control. The operating system adopts the human-machine image interface, which is convenient for intuitively grasping the working status of each component of the device.

10. Aseptic Filling

Aseptic filling machines work with tubes in a tube sterilizer. It is a closed loop. Prior to production, the cycle is fully sterilized to ensure a sterile environment. And the filling cavity is also steam protected to ensure that the filling environment is also sterile. Security - Provides multiple security methods. Mirror welding technology is adopted to ensure clean and smooth welds. Separate control panel. CIP and automatic SIP can be used with the sterilizer. Easily adjustable to fit sterile bags of different volumes and sizes.

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.