304 Stainless Steel Tomato Paste Processing Line Customized 415V 50Hz
|Place of Origin:||Shanghai|
|Certification:||ISO, CE certification|
Payment & Shipping Terms:
|Minimum Order Quantity:||1 SET|
|Packaging Details:||International standard package for shipping|
|Delivery Time:||90 days|
|Payment Terms:||T/T, L/C, Western Union|
|Supply Ability:||20 sets per year|
|Weight:||Based On Specific Machines||Material:||304 Stainless Steel|
|Name:||Tomato Processing Line||Power:||Customized|
|Advantage:||High Efficiency||After-sales Service:||Engineers Available To Service Machinery Overseas|
304 Stainless Steel Tomato Paste Processing Line,
415V Tomato Paste Processing Line,
Customized Tomato Sauce Production Line
Long Service Life Advanced Manufacturing Technology Tomato Paste Processing Line
Product description of tomato processing plant
Tomato processing lines can produce everything from fresh tomatoes to finished products. Popular products from ketchup, ketchup, ketchup, tomato juice processing line, fresh tomatoes to aseptic bag production in barrels.
The processing line mainly includes raw tomato receiving system, washing system, sorting system, crushing system, pulping and refining system, filtration system, concentration system, sterilization system, aseptic filling system. Then put the ketchup in a bucket with a sterile bag.
Ketchup in aseptic pouches can further be produced into ketchup, sauces, juices, filled sachets, stand-up pouches, metal cans, PP containers, bottles, gable tops, etc.
Gofun not only provides tomato processing equipment for your factory, but also can provide his one-stop solution from A to Z, including:
- Technical consultation
- customized proposal design
- Equipment manufacturing
- On-site installation commissioning and training
- 1 year after-sales service warranty
- Lifetime service
- package design and purchase
Main parameters of tomato production line
|Product name:||One-stop solution for tomato processing line|
|Fresh fruit input capacity:||500kg per hour ~ 25 tons per hour|
|Raw material:||Fresh tomato, tomato paste|
|End product:||Tomato paste, tomato sauce or ketchup, tomato juice, etc|
|Final product Brix:||28%~30%, 36%~38%|
|Final package:||Aseptic bag, Metal can, Sachet, Stand-up pouch, PP container, Plastic bottle, Glass jar, etc|
|The main material for machines:||Food grade SUS304 or SUS316|
|Warranty:||12 months after commissioning|
|Operator needed:||About 10~12 persons|
|Voltage:||380V 50Hz/ 110V 60Hz/ 415V 50Hz|
|(adjustable to client's country standard)|
|Advantages:||Energy-saving, high efficiency, water-saving|
Flowchart of tomato paste/ sauce or ketchup processing
FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Final products & Package types for tomato project
Shanghai Gofun machinery company offers all kinds of the tomato processing line.
The raw material can be fresh tomato, tomato paste, etc. And the final product can be tomato paste, tomato ketchup, tomato sauce, tomato juice, tomato powder, whole peeled tomato, etc.
For the final package, it can be an aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.
Key process of the tomato paste processing line
Now Shanghai Gofun machinery company will introduce the information of tomato paste processing line to show it works.
1. Discharge platform
When fresh tomatoes come in, we usually use lorries. It's going to be a big deal if people drop it off. Therefore, we have designed an unloading platform that uses water cannons to unload the fresh fruit/tomatoes from the truck and uses water to transport the fresh fruit/tomatoes to the processing line. The unloading platform also has the ability to pre-wash fresh fruit/tomatoes before processing.
This machine is used to delivery fresh fruit from outside the building to inside.
Wash fresh fruit carefully before crushing. For washing, we can use both foam washing machines and spray washing machines. If washing requirements are high, more wash stages can be added. In order to get better cleaning effect, we can also add ultrasonic cleaning and ozone cleaning.
After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.
5. Crushing for tomato processing
The GFM-FC series crushers have the most advanced working principle, higher manufacturing precision and the best crushing capabilities. Mainly used for crushing various fruits and vegetables, such as tomatoes, apples, pears, strawberries, celery, etc. It can grind the raw material into small particles to enhance the working effect of the following process. The machine consists of feed hopper, side cover, frame, main shaft, bearing seat, motor, motor structure, exhaust hopper, etc.
The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.
7. Pulper and refiner
The machine also rotates at 1470 rpm, creating centrifugal force as the product passes through the sieve, which helps refine the product. I usually use his two stages of pulper and refiner. Each stage has a different screen. The first row has a larger screen, and the second row has a smaller screen. The tomato pulp output of the two stage beater can reach 90%~95%. After pulping, separate the tomato skin and seeds from the tomato pulp. The machine has a heavy workload and stable performance. Easy to operate and replace the screen. Suitable for a variety of fruits such as passion fruit, tomatoes, peaches, apricots, mangoes and apples.
Vacuum evaporator is used to concentrate ketchup at low temperature under vacuum. A forced circulation vacuum evaporator is used here. Because it is done under vacuum and low temperature, the flavor and nutrition are kept to the maximum. Next, evaporate the water from the tomato pulp and get the tomato his paste. Typically the brix is 28-30% and the brix is 36-38%.
A tube-in-tube sterilizer is used to sterilize ketchup. Sterilization temperature and storage time are adjustable. This machine heats ketchup to a high temperature of about 115°C for 30 seconds and then immediately cools it to room temperature. This way ketchup testing and nutrition can also be protected as much as possible. The whole system adopts programmable control. The operation system adopts the image of a human-machine interface, which is convenient for intuitively grasping the operation status of each part of the equipment.
10. Aseptic Filling
Aseptic filling machines are used in combination with in-tube sterilizers. This is a closed loop. Cycles are fully sterilized prior to manufacturing to ensure a sterile environment. The filling cavity is also vapor protected to ensure that the filling environment is also sterile. Security - Provides multiple security methods. Uses mirror welding technology to achieve clean and smooth welding. Separate control panel. CIP and automatic SIP can be used with the sterilizer. Easily adaptable to various capacities and sizes of sterilization bags.
11. Storage or go blending
The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.
Our Services for tomato processing plant
1. Technical support
2. Marketing suggestion
3. Final packing suggestion and design
4. Factory building and design
1. Oversea technical support
2. Oversea equipment maintenance
3. English speaking engineers available to provide technical support