SUS 304 / 316 Tomato Ketchup Production Machinery Mechanized Production

Product Description

SUS 304/316 Mechanized Production Tomato Ketchup Production Mechinery

Product description of tomato processing plant

Tomato processing lines are capable of producing a wide range of products, starting from fresh tomatoes and ending with various finished goods. One of the popular products from these lines is tomato paste, which is made through a series of processing steps. Another commonly produced item is tomato juice. The Tomato Juice Processing Line takes fresh tomatoes and transforms them into a final product that can be packaged in barrels or aseptic bags.

The processing line consists of several key components, including a fresh tomato receiving system, a washing system, a sorting system, a crushing system, a pulping and refining system, a filtration system, a concentration system, a sterilization system, and an aseptic filling system. These components work together to ensure the tomatoes are processed efficiently and converted into the desired form, such as paste or juice. The aseptic filling system is responsible for packaging the final product in sterile bags or barrels.

Moreover, the ketchup in barrel sterilization bags can be further processed into various other products, such as sauces and juices. These products can be packaged in sachets, stand-up pouches, metal cans, PP containers, bottles, gable tops, and other suitable packaging options. This allows for versatility in the final presentation of the tomato-based goods, catering to different market demands and consumer preferences.

Gofun not only provides tomato processing equipment for your factory, but also can provide his one-stop solution from A to Z, including:

• Technical consultation
• customized proposal design
• Equipment manufacturing
• On-site installation commissioning and training
• 1 year after-sales service warranty
• Lifetime service
• package design and purchase

Main parameters of tomato production line

FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final products & Package types for tomato project

Shanghai Gofun machinery company offers all kinds of the tomato processing line.

The raw material can be fresh tomato, tomato paste, etc. And the final product can be tomato paste, tomato ketchup, tomato sauce, tomato juice, tomato powder, whole peeled tomato, etc.

For the final package, it can be an aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

Key process of the tomato paste processing line

Now Shanghai Gofun machinery company will introduce the information of tomato paste processing line to show it works.

1. Discharge platform

The unloading platform is designed to handle the difficulties associated with unloading large quantities of tomatoes from trucks. By utilizing water guns, the tomatoes can be efficiently dislodged from the trucks and directed towards the processing line. This innovative method simplifies the unloading process, ensuring a smooth transition from the transportation phase to the processing phase.Furthermore, the platform allows for the pre-washing of the fresh tomatoes before they enter the processing line.

2. Elevator

This machine is used to delivery fresh fruit from outside the building to inside.

3. Washing

Fresh fruit should be washed carefully before crushing. Foam washers can be used along with spray washers for cleaning. More washing steps can be added if the washing requirements are high. Furthermore, by adding ultrasonic cleaning or ozone cleaning, you can obtain a higher cleaning effect.

4. Sorting

After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.

5. Crushing for tomato processing

The GFM-FC series crushers utilize an advanced working principle, offering superior manufacturing precision and the highest crushing capacity. These crushers are primarily designed for grinding a variety of fruits and vegetables, including tomatoes, apples, pears, strawberries, celery, and more. By crushing the raw materials into small particles, the machine enhances the efficiency of the subsequent processing stages.

6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

7. Pulper and refiner

Operating at a speed of 1470 r/min, the machine generates centrifugal force that aids in the passage of the product through screens for purification purposes. Typically, I utilize a two-stage pulper and refiner configuration, each equipped with different screens. The first stage employs a larger screen, while the second stage utilizes a smaller screen. Through this process, the tomato pulp output from the two-stage beater can reach an impressive 90% to 95%. The pulping operation effectively separates the tomato skin and seeds from the pulp.

The machine is designed to handle substantial workloads while maintaining stable performance. It offers ease of operation and screen replacement. Its versatility extends beyond tomatoes, as it is suitable for processing fruits such as passion fruit, peaches, apricots, mangoes, apples, and other similar fruits. This makes it a versatile machine that can cater to a variety of fruit pulping needs.

8. Evaporating

Vacuum evaporators are used to thicken ketchup under vacuum and at low temperatures. A forced circulation vacuum evaporator is used here. Vacuum cooking preserves the taste and nutrition as much as possible. Tomato paste is made by allowing the water to evaporate from the tomato pulp. Typical Brix levels are 28-30% and 36-38%.

9. Sterilizing

A tube-in-tube sterilizer is employed for the sterilization of ketchup, providing the ability to adjust the sterilization temperature and holding time. This machine ensures the ketchup is subjected to a high temperature of approximately 115°C for a duration of 30 seconds, followed by rapid cooling to room temperature. This process aims to preserve the quality, taste, and nutritional value of the ketchup to the greatest extent possible.

The entire system is equipped with programmable control, allowing for precise adjustments and automation of the sterilization process. The operating system features an intuitive image-based human-machine interface (HMI), enabling easy monitoring and understanding of the equipment's operation and the status of each component. This user-friendly interface enhances operational convenience and facilitates efficient management of the sterilization process.

10. Aseptic Filling

Aseptic filling machines work with tubing in tubular sterilizers. This is a closed loop. Prior to production, the cycle is fully sterilized to ensure a sterile environment. Furthermore, the filling space is protected by steam, ensuring that the filling environment is also sterile. Security - Provides multiple security methods. Adopts mirror welding technology to achieve clean and smooth welding. Separate control panel. His CIP and automatic SIP for sterilizers. Easily adaptable to various capacities and sizes of sterilization bags.

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.

Our Services for tomato processing plant

1. Technical support

2. Marketing suggestion

3. Final packing suggestion and design

4. Factory building and design

After-Sales Service

1. Oversea technical support

2. Oversea equipment maintenance

3. English speaking engineers available to provide technical support