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Aseptic Bag Automatic Tomato Paste Processing Equipment 25T/D 380V
Product Details:
| Place of Origin: | Shanghai |
| Brand Name: | Gofun |
| Certification: | ISO, CE certification |
| Model Number: | GFM-TPL |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1 SET |
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| Price: | Negotiable |
| Packaging Details: | International standard package for shipping |
| Delivery Time: | 90 days |
| Payment Terms: | T/T, L/C, Western Union |
| Supply Ability: | 100 sets per year |
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Detail Information |
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| Function: | Tomato Paste Processing Line | Guaranty: | 1 Year |
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| Material: | 304/ 316 Stainless Steel | Capacity: | 1~2000 Tons Per Day |
| Product Name: | Tomato Paste Processing Machine | After-sales Service: | Engineers Available To Service Machinery Overseas |
| Feature: | High Efficient | Power: | 7.5-15kw |
| Condition: | New | Type: | Turnkey Processing Line |
| High Light: | 25T/D Tomato Paste Processing Line,Aseptic Bag Tomato Paste Processing Machine,Automatic Tomato Paste Making Machine |
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Product Description
High-Quality Tomato Processing Plant Aseptic Bag In Drum Package Field Installation
Product description of tomato processing plant
Tomato processing lines have the capability to transform fresh tomatoes into a variety of finished goods. Commonly sought-after products, including tomato paste, tomato sauce and ketchup, and tomato juice, undergo processing in aseptic bagged drums, starting from the use of fresh tomatoes until the production of the final items.
The tomato processing line comprises several essential components, namely the raw tomato receiving system, washing system, sorting system, crushing system, pulping and refining system, filtration system, concentration system, pasteurization system, and aseptic filling system. Through this comprehensive process, the end result is tomato paste packaged in sterile bags contained within drums.
Our service of the tomato processing plant
Gofun not only provides tomato processing equipment for your factory, but also provides a one-stop solution from A to Z, including:
- Technical consultation
- customized proposal design
- Equipment manufacturing
- Onsite installation commissioning and training
- 1 year after-sales service warranty
- Lifetime service
- Package design and purchase
Main parameters of the tomato production line
| Product name: | One-stop solution for tomato processing line |
| Fresh fruit input capacity: | 500kg per hour ~ 25 tons per hour |
| Raw material: | Fresh tomato, tomato paste |
| End product: | Tomato paste, tomato sauce or ketchup, tomato juice, etc |
| Final product Brix: | 28%~30%, 36%~38% |
| Final package: | Aseptic bag, Metal can, Sachet, Stand-up pouch, PP container, Plastic bottle, Glass jar, etc |
| The main material for machines: | Food grade SUS304 or SUS316 |
| Warranty: | 12 months after commissioning |
| Operator needed: | About 10~12 persons |
| Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz |
| (adjustable to client's country standard) | |
| Advantages: | Energy-saving, high efficiency, water-saving |
Flowchart of tomato paste/ sauce or ketchup processing
FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Final products & Package types for the tomato project
Shanghai Gofun machinery company offers all kinds of the tomato processing line.
The raw material can be fresh tomato, tomato paste, etc. And the final product can be tomato paste, tomato ketchup, tomato sauce, tomato juice, tomato powder, whole peeled tomato, etc.
For the final package, it can be an aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.
The key process of the tomato paste processing line
Now Shanghai Gofun machinery company will introduce the information of tomato paste processing line to show it works.
1. Ejection platform
We designed a discharging platform for unloading fresh tomatoes from trucks, making the process more efficient compared to manual labor. This platform utilizes water guns to discharge the tomatoes and also serves the purpose of pre-washing the fruits before they enter the processing line.
2. Elevator
A machine that delivers fresh fruit from outdoors to indoors.
3. Washing
Prior to crushing, thorough washing of the fresh tomatoes is necessary. A combination of a bubble washer and a spray washer can be employed for effective cleaning. If higher cleaning standards are required, additional cleaning stages can be included. Furthermore, the cleaning process can be enhanced by incorporating ultrasonic cleaning and ozone cleaning techniques.
4. Sorting
After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.
5. Crushing for tomato processing
The GFM-FC series crusher is a highly advanced machine with superior working principles, exceptional production precision, and the highest crushing capacity. It is primarily designed for crushing a wide range of fruits and vegetables. This machine effectively grinds the raw materials into fine particles, thereby enhancing the efficiency of the subsequent processing stages. Its components include a feed hopper, side cover, frame, main shaft, bearing block, motor, motor structure, exit hopper, and more.
6. Preheating
A pre-heater is used to heat the product after grinding, and the temperature is usually adjustable from 45°C to 85°C. This processing step helps increase the juice percentage for the next step and can also preserve the color and taste of the final product.
7. Pulper and refiner
This machine also runs at a speed of 1470 r/min, creating centrifugal force to force the product through the screen, helping to purify the product. We usually use his two stages, Pulper and Refiner, but each stage has a different screen, with a larger screen in the first stage and a smaller screen in the second stage. Double stage pulping machine for tomato pulp yield can reach 90%~95%. After pulping, the tomato skin and seeds are separated from the tomato pulp. The machine works with large capacity and stable performance. Easy to operate and replace sieves. Suitable for many kinds of fruits, such as passion fruit, tomatoes, peaches, apricots, mangoes, apples, etc.
8. Evaporating
Vacuum evaporator is used to concentrate tomato paste under vacuum and low temperature. A forced circulation vacuum evaporator is used here. Since it is finished at a vacuum low temperature, it does not miss the taste and nutrients as much as possible. Then the water is evaporated from the tomato pulp to make a tomato paste. Brix is typically 28-30%, 36-38%.
9. Sterilizing
A tube-in-tube type sterilizer is used to sterilize tomato paste. Sterilization temperature and holding time are adjustable. This machine is used to heat tomato paste to a very high temperature of about 115°C, hold for 30 seconds, and then quickly cool to ambient temperature. It can also protect as long as the whole system adopts programmable control. The operation system uses an image man-machine interface that is convenient for intuitively grasping the operation status of each part of the device.
10. Aseptic Filling
The aseptic filling machine operates in conjunction with a tube-in-tube type sterilizer, forming a closed cycle. Prior to production, the cycle undergoes complete sterilization to establish an aseptic environment. It also ensures the protection of the filling cavity from steam and maintains a sterile filling environment. The machine incorporates various security measures, including mirror welding technology to create clean and seamless welding lines. It features an independent control panel and offers options for CIP (Clean-in-Place) and Auto SIP (Sterilize-in-Place) functions within the sterilizer. Additionally, it can be easily adjusted to accommodate different capacities and sizes of sterilization bags.
11. Storage or go blending
The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.