High-Yield Low-Consumption Apple Processing Line Original Berry Dried Production Line Customized Service

Core equipment system and technical points of apple deep processing:
1. Pretreatment equipment
‌Intelligent sorting system‌
The visual sorting machine is equipped with a high-precision camera, which can identify 0.1mm² mold spots and remove unqualified products (or use a fruit inspection conveyor platform for manual selection)
The ultrasonic cleaning pool combines with a vibrating screen to achieve deep decontamination
‌Peeling and core removal equipment‌
The core removal machine can accurately remove the core
The adaptive peeling machine uses food-grade stainless steel blades, and the peeling rate is ≥98%‌
2. Core processing equipment
Spiral juicer, efficient juice extraction, suitable for large-scale production, processing capacity 5-1 0t/h5
Microwave drying machine, drying speed is 3-5 times that of traditional hot air, temperature control ±1℃
UHT sterilization system, 135℃ instant sterilization retains vitamin C, production capacity 4000 bottles/h
III. Auxiliary system
Fermentation equipment
Intelligent fermentation tank can accurately control temperature and humidity parameters
Vacuum sugar dipping equipment increases sugar absorption rate by 40%
Packaging equipment
Isobaric filling machine with nitrogen preservation technology
Heat shrink packaging machine realizes automatic labeling
Note: The entire line needs to be made of 304 stainless steel, and the modular design is compatible with the production of dried mango and other products

Product description of the apple processing line

Shanghai Gofun Machinery Co., Ltd. is a renowned company specializing in fruit and vegetable processing machinery research, development, and sales. With extensive engineering project experience, robust technical expertise, and a dedication to innovation, the company has emerged as a key player in the industry. By incorporating advanced European mechanical design principles, Shanghai Gofun has achieved significant technological advancements in fruit juice, jam, dried fruit, and beverage processing techniques and equipment.

The company focuses on delivering comprehensive processing and packaging solutions with daily processing capacities ranging from 10 to 1500 tons. From selecting the most suitable production technologies to developing cost-effective equipment solutions tailored to specific needs, the company strives to meet precise requirements. Shanghai Gofun has actively contributed to the advancement of fruit and vegetable processing equipment for various produce such as tomatoes, apples, mangoes, peaches, and broccoli in regions across China, including Xinjiang, Inner Mongolia, Gansu, and Guizhou, earning high praise from users. Their products have gained recognition not only in Africa, Southeast Asia, and South America but have also made an impact in Europe, America, and other developed regions.

Shanghai Gofun Machinery Co., Ltd.'s apple and pear processing production line stands out for its efficiency, water conservation practices, high extraction rates, strict product safety and quality standards, and comprehensive operator safety protocols.

Main parameters of the apple production line

Key process of the apple processing line

Now Shanghai Gofun machinery company will introduce the information of apple pulp puree or apple paste concentrate processing line to show it works.

1. Discharge platform

When fresh apples arrive, they are often unloaded by large trucks. So design unloading platform to unload fresh apples from truck with water gun and transport fresh apples to production line with water. In addition, the unloading area has another function of pre-washing fresh apples before processing.

2. Elevator

This machine is used to delivery fresh apple from outside the building to inside.

3. Washing

Fresh apples should be carefully washed before removing the skin and seeds. Additional cleaning stages can be added if cleaning requirements are high. It is also possible to add ultrasonic cleaning and ozone cleaning to enhance the cleaning effect.

4. Sorting

After washing, the surface of apple is clean, we can check the situation of all the fruit by human eye, and sort out the bad apples by human.

5. Crushing

The GFM-FC series crushers have the most advanced working principle, higher manufacturing precision and highest crushing capacity. Mainly used for crushing various fruits and vegetables, such as tomatoes, apples, pears, strawberries, celery, etc. It can finely grind the raw material and improve the working effect of the following process. This machine consists of feed hopper, side cover, frame, main shaft, bearing seat, motor, motor structure, discharge hopper, etc.

6. Preheating

A pre-heater is used to heat the crushed material and the temperature is generally adjustable from 45°C to 85°C. This processing step helps improve the juice yield in the next step and can also preserve the color and taste of the final product.

7. Belt type juice extractor

Gofun researched advanced foreign technology to create the belt press. This is an efficient press, which is very important as it can increase the juice capacity while processing fruit and vegetable juices. Used for squeezing apples, pears and other fruits and vegetables. More than 70% fruit juice. Energy saving and automatic control.

9. Sterilizing

Apple puree and applesauce are made in a tube sterilizer. Sterilization temperature and exposure time are adjustable. This machine maintains an ultra-high temperature of approximately 115°C for 30 seconds and then immediately cools to room temperature. This maximizes the taste and nutritional content of your apple puree or applesauce concentrate. The entire system is under programmable control. The operating system adopts a man-machine interface image that helps intuitively understand the working status of each component of the equipment.

10. Aseptic Filling

Aseptic filling machines are used in conjunction with test-type sterilizers. This is a closed loop. Prior to production, loops are fully sterilized to provide a sterile environment. The filling chamber is also vapor protected, ensuring that the filling medium is also sterile. Security - Provides various security methods. Adopts mirror welding technology to achieve clean and smooth welding. Independent control panel. The sterilizer is provided with his CIP and Auto SIP. It can be easily adjusted to accommodate various capacities and sizes of sterile bags.

11. Storage or go blending

The finished product can be stored or used as the raw material to make the apple sauce or ketchup.