Complete Sauce Processing Machine for Tomato Processing Plants
Our custom-designed tomato processing line is meticulously crafted to align precisely with your factory's specific requirements. With adaptable production capacity, this system offers the flexibility to adjust to fluctuating production demands. Intuitive operation simplifies processing tasks while the energy-efficient design optimizes resource consumption.
We provide complimentary installation services for seamless setup and comprehensive training to acquaint your team with the equipment. Our holistic solution meets operational requirements while elevating productivity and effectiveness in your tomato processing operations.
Complete Production Process
FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Key Features
- Food-grade 304 stainless steel construction meeting FDA/CE standards
- Intelligent temperature control (±1℃ precision) for consistent quality
- Energy-saving design reducing operational costs by 25-30%
- Customizable capacity from 500kg/h to 10t/h
- PLC smart control system for automated operation
- Easy-to-clean structure with minimal maintenance requirements
- Versatile for various sauce types and packaging formats
Technical Specifications
| Product Name |
One-stop solution for tomato processing line |
| Fresh Fruit Input Capacity |
500kg per hour ~ 25 tons per hour |
| Raw Material |
Fresh tomato, tomato paste |
| End Product |
Tomato paste, tomato sauce or ketchup, tomato juice, etc |
| Final Product Brix |
28%~30%, 36%~38% |
| Main Machine Material |
Food grade SUS304 or SUS316 |
| Warranty |
12 months after commissioning |
This state-of-the-art processing system integrates multiple operations, focusing on the complete tomato processing journey from initial raw material treatment to final product packaging. Capable of manufacturing various products like tomato paste, tomato sauce, and tomato juice, the line spans essential stages including raw material screening, cleaning, crushing, pulping, concentration, sterilization, and packaging.
Raw Material Preparation
Comprising screening and cleaning components, a vibrating screen eliminates flawed tomatoes and impurities while a high-pressure bubble cleaning machine with brush rollers cleanses surfaces by removing mud, pesticide residues, and unwanted particles. Flexible conveying prevents damage to tomato skins, establishing a pristine base for processing.
Crushing and Pulping
Following pretreatment, tomatoes are processed through a spiral crusher in low-temperature settings to retain nutrients and flavor. A double-stage pulping machine separates tomato pulp from peel and seeds, with the first stage eliminating larger impurities and the second stage providing fine pulping for desired consistency.
Concentration and Sterilization
Tomato pulp undergoes concentration in a vacuum concentration tank where excess water is extracted in low-temperature vacuum environment (60-70°C). Solid content is concentrated between 10% to 30% as per specifications, preserving lycopene and essential nutrients. Concentrated pulp proceeds to tubular sterilizer using rapid high-temperature sterilization (121°C instant sterilization) to eradicate microorganisms while preventing flavor degradation.
Final Product Packaging
Sterilized tomato products are meticulously dispensed into packaging containers through an aseptic filling system maintaining an aseptic environment to prevent secondary contamination. Capping, sealing, labeling, coding, and boxing complete the packaging process, with some lines incorporating metal detection and weight detection systems to eliminate substandard products.
Final Products & Packaging
Available Packaging Options
- Aseptic bags
- Metal cans
- Sachets
- Stand-up pouches
- PP containers
- Glass bottles
- PET bottles
- Gable tops
Comprehensive Solutions
Technical Support
Technical consultation
Customized proposal design
Equipment manufacturing
Implementation Services
Installation, commissioning, and on-site training
One-year after-sales guarantee
Lifelong service
Additional Support
Package design and purchasing support
Marketing suggestions
Factory building and design
After-Sales Service
- Debugging equipment
- Overseas technical support
- Overseas equipment maintenance
- English speaking engineers available
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