Spicy tomato sauce production line for tomato product processing plants

Upgrade your tomato processing operations with our custom-designed tomato paste processing line - a versatile solution meticulously tailored to meet the specific production needs of your factory, whether you specialize in classic tomato products or bold flavored variants. What sets our system apart is its exceptional compatibility with spicy tomato sauce production, making it a dual-purpose powerhouse that seamlessly integrates as a high-performance spicy tomato sauce production line. This flexibility ensures you can easily expand your product portfolio without investing in additional specialized equipment, unlocking new market opportunities in the growing spicy condiment sector.

Equipped with scalable production capacity, this tomato paste processing line adapts effortlessly to fluctuating market demands - from small-batch trial runs of artisanal spicy tomato sauce to large-scale mass production of staple tomato paste. The intuitive operation design simplifies complex processing tasks, reducing the learning curve for your team and minimizing operational errors, even when switching between different product formulations. Moreover, the energy-efficient core components optimize resource consumption, significantly lowering water and electricity costs, while the low-wear mechanical structure extends equipment lifespan and reduces maintenance frequency.

To ensure a seamless transition and maximum return on investment, we provide complimentary on-site installation services, guaranteeing the tomato paste processing line and spicy tomato sauce production line modules are set up and calibrated to perfection. Our comprehensive team training program covers every aspect of operation, maintenance, and formula adjustment, empowering your staff to fully maximize the potential of the equipment. Backed by our professional after-sales support team, our holistic solution not only meets your current operational demands but also elevates productivity, product consistency, and overall processing effectiveness in every batch of tomato paste and spicy tomato sauce you produce, driving sustainable growth for your business.

This state-of-the-art tomato paste processing line integrates multiple operations, focusing on the complete tomato processing journey from initial raw material treatment to final product packaging. As a versatile production system, this tomato paste processing line is capable of manufacturing various tomato-derived products including tomato paste, tomato sauce, and tomato juice, spanning all essential processing stages: raw material screening, cleaning, crushing, pulping, concentration, sterilization, and packaging.

Comprising screening and cleaning components, a vibrating screen eliminates flawed tomatoes and impurities while a high-pressure bubble cleaning machine with brush rollers cleanses surfaces by removing mud, pesticide residues, and unwanted particles. Flexible conveying prevents damage to tomato skins, establishing a pristine base for processing.

Following pretreatment, tomatoes are processed through a spiral crusher in low-temperature settings to retain nutrients and flavor. A double-stage pulping machine separates tomato pulp from peel and seeds, with the first stage eliminating larger impurities and the second stage providing fine pulping for desired consistency.

Tomato pulp undergoes concentration in a vacuum concentration tank where excess water is extracted in low-temperature vacuum environment (60-70°C). Solid content is concentrated between 10% to 30% as per specifications, preserving lycopene and essential nutrients. Concentrated pulp proceeds to tubular sterilizer using rapid high-temperature sterilization (121°C instant sterilization) to eradicate microorganisms while preventing flavor degradation.

Sterilized tomato products are meticulously dispensed into packaging containers through an aseptic filling system maintaining an aseptic environment to prevent secondary contamination. Capping, sealing, labeling, coding, and boxing complete the packaging process, with some lines incorporating metal detection and weight detection systems to eliminate substandard products.