Industrial Mango Processing Line For Mango Juice Jam Stainless Steel machine 5 t/h

Advanced Manufacturing Technology Mango Juice Sus 304 Processing Plant

Product description of the mango processing line

Mango processing lines can produce fresh mangoes to different kinds of final products. Popular products such as mango pulp, mango puree, mango concentrate, mango puree, mango juice, mango beverage production line, which produce fresh mangoes to final products in aseptic bags in barrels.

The processing line mainly includes fresh mango receiving system, washing system, sorting system, stone removal system, preheating system, pulping and refining system, filtration system, concentration system, sterilization system and aseptic filling system. Then we can get the final product in barrel with sterile bag.

And the mango paste in the aseptic bag in drum can be further produced to mango juice beverage, sauces and filled in stand-up pouch, Metal can, Aluminum can, PP container, Plastic bottle, Glass jar, Gable top, etc.

Gofun can not only provide the tomato processing equipment for the plant but also provide the one-stop solution from A to Z, which includes:

• Technical consultation
• Customized proposal design
• Equipment manufacturing
• Installation commissioning and training at the site
• 1- year after-sales guarantee
• Life-long service
• Package design & Purchasing

Main parameters of the mango production line

Flowchart of tomato paste/ sauce or ketchup processing

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final products & Package types for the mango project

Shanghai Gofun machinery company offers all kinds of mango processing line.

The raw material can be fresh mango, mango paste, etc. And the final product can be mango paste, mango sauce, mango juice, mango powder, diced mango, dried mango, etc.

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

Main features of the tomato processing line

The Mango processing line is the key product of Shanghai Gofun machinery company. We served more than 20 countries in the past 16 years. We keep providing high-quality machines and services to food manufacturers all over the world.

1. The fresh fruit production capacity can be customized from 60 tons/day to 1500 tons/day.

2. The Brix content of the final ketchup can be designed according to customer requirements.

3. The final mango puree will be packed into buckets in sterile bags. With this type of packaging, the shelf life can be up to two years at room temperature. Transportation and storage costs can be greatly reduced.

4. All materials are in line with food standards. The main material is SUS304 or SUS316, which fully meets the requirements of food hygiene and safety.

5. In addition to aseptic bag filling, we can also provide cans, pouches, stand-up pouches, glass jars, PET/PP containers, etc.

6. The key point of the production line adopts the first international brand. (Steam valve adopts Spirax Sarco, Siemens PLC, etc.)

7. The entire production line has a compact and scientific design, stable operation, high efficiency and energy saving, and low steam consumption.

8. The operation is simple and user-friendly. All feeding maintenance areas are equipped with feeding maintenance platforms to ensure the safety of operators.

9. We can also design customized processing lines for different kinds of fruits and vegetables. It can produce clear juice, muddy juice, puree, concentrated juice, concentrated pulp, fruit powder, jam, vinegar, wine and other products.

10. Production line waste can be used as fertilizer.

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

When fresh mango comes, normally with big trucks, if discharge by labor, it would be very difficult. So, we design the discharge platform and use water gun to discharge fresh mango from truck, also use water to deliver fresh mango to the processing line. And there is another function of the discharge platform, it can pre-wash fresh mango before processing.

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

3. Washing

Fresh fruit must be thoroughly washed before crushing. When washing, we can use a foam washer along with a brush and spray washer. If washing requirements are high, further washing steps can be added. In addition, for better cleaning effect, we can add ultrasonic cleaning and ozone cleaning.

4. Sorting

After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.

5. Destoning

The mango destoner is running with speed of 1470 r/min to crush fresh mango to make sure all the mango cores and peals are fully cleaned, which can greatly reduce the waste and improve the pulp yield. The cores will be sent outside factory, and the pulp will be pumped to next step.

6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

7. Pulper and refiner

The rotating speed of this machine is 1470 rpm, which generates centrifugal force, and the product passes through the screen, which is helpful for the refinement of the product. Usually we use two stages of pulper and refiner, each stage has a different screen, the screen of the first stage is larger, and the screen of the second stage is smaller. The yield of tomato pulp of the two-stage beater can reach 60%-75%. After beating, the tomato skin and seeds will be separated from the tomato pulp. The machine has a large workload and stable performance. Easy to use and replace the sieve; suitable for many kinds of fruits, including passion fruit, tomato, peach, apricot, mango, apple, etc.

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

9. Sterilizing

For the mango puree puree, we use a cannula sterilizer for sterilization. Sterilization temperature and holding time are adjustable. With this machine, we heat the ketchup to a high temperature of around 115°C for 30 seconds, then immediately cool to room temperature. This way you can also protect the test and nutrition of the tomato paste as much as possible. The whole system adopts programmable control. The operating system adopts an image man-machine interface, which is convenient to intuitively grasp the working status of each component of the equipment.

10. Aseptic Filling

The aseptic filling machine works together with the tube in tube type sterilizer. It’s a closed cycle. Before production, the cycle will be fully sterilized to make sure the aseptic environment. And the filling cavity is also protected by steam to make sure the filling environment is also aseptic. Safety - providing several security methods. Using mirror welding tech to ensure tidy and smooth welding line. Separate control panel. CIP and auto SIP available together with sterilizer. Easy to adjust to match the different volumes and sizes of aseptic bags

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.