415V Industrial Apple Juice Processing Line HPP Apple Processing Machine
|Place of Origin:||Shanghai|
|Certification:||CE, ISO certificate|
Payment & Shipping Terms:
|Minimum Order Quantity:||1 set|
|Packaging Details:||International standard package for shipping|
|Delivery Time:||45~90 days|
|Payment Terms:||T/T, Western Union, L/C|
|Supply Ability:||100 sets per year|
|Condition:||New||After-sales Service Provided:||Overseas Service Center Available|
|Special Process:||HPP (high Pressure Processing), UHP (ultra-high Pressure Processing)||Product Name:||Apple Processing Machine|
Automatic HPP Apple Juice Processing Line,
415V Apple Processing Machine,
Industrial Apple Juice Production Line 415V
Safety SUS 304 Apple Processing Equipment Apple Puree Processing Plant
Product description of the apple processing line
Shanghai Gofun Machinery Equipment Co., Ltd. is an enterprise specializing in the development and sales of fruit and vegetable processing equipment. It has rich experience in engineering projects, strong technical capabilities and new production capabilities. product development. In accordance with the integration and absorption of European advanced mechanical design concepts, the company has fully implemented the technical improvement of processing technology and equipment such as juices, sauces, dried fruits and drinks.
We professionally design and sell a full range of processing and packaging equipment with daily processing capacity from 10 to 1500 tons. From the selection of production technology to the development and configuration of cost-effective equipment, we create for our customers. The company has successively participated in the development of tomato, apple, mango, peach, loquat and other fruit and vegetable processing equipment in Xinjiang, Inner Mongolia, Gansu, Guizhou and other regions, and has been well welcomed by users. At the same time, the products are not only exported to Africa, Southeast Asia, South America and other regions, but also exported to developed countries such as Europe and the States States, and have won a good reputation.
Main parameters of the apple production line
|Product name:||One-stop solution for apple processing line|
|Fresh fruit inlet capacity:||500kg per hour ~ 25 tons per hour, customized|
|Raw material:||Fresh apple|
|End product:||apple pulp, apple puree, apple juice, apple jam, dry apple and etc.|
|Final product Brix:||10%~12%|
|Final package:||Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc|
|The main material for machines:||Food grade SUS304 or SUS316|
|Warranty:||12 months after commissioning|
|Operator needed:||About 10~12 persons|
|Voltage:||380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard)|
|Advantages:||Energy-saving, High efficiency, Water-saving, Stable performance|
Key process of the apple processing line
Now Shanghai Gofun machinery company will introduce the information of apple pulp puree or apple paste concentrate processing line to show it works.
1. Discharge platform
When a fresh apple arrives, usually with a big truck, if it is unloaded with a person, it will be very difficult. So, we design unloading platform and use water gun to unload fresh apples from truck, and we also use water to deliver fresh apples to production line. And there is another function of the unloading area, it can pre-wash fresh apple before processing.
This machine is used to delivery fresh apple from outside the building to inside.
Before removing the peels and seeds from fresh apples, wash the fresh fruit thoroughly. For washing, we can use bubble washing machine and brush and spray washing machine together. If washing requirements are high, further washing steps can be added. Also, for better cleaning effect, we can add ultrasonic cleaning and ozone cleaning.
After washing, the surface of apple is clean, we can check the situation of all the fruit by human eye, and sort out the bad apples by human.
GFM-FC series crusher has the most advanced working principle, higher manufacturing precision and best crushing functions. It is mainly used to crush many kinds of fruits or vegetables, for example: tomato, apple, pear, strawberry, celery, etc. it can precipitate the raw materials into small particles, which could increase the working effect of the next processing section. The machine is composed of feeding hopper, side cover, frame, main axis, bearing block, motor, motor structure, an exit hopper, etc.
The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.
7. Belt type juice extractor
Gofun made belt press, studying advanced foreign technology, it is efficient and quite large press, which can increase juice capacity when processing fruit or vegetable juice. Used to juice fruits and vegetables such as apples, pears. etc the juice level is over 70%. Energy saving and automatic control.
For apple puree/apple paste, we use a tube sterilizer. Sterilization temperature and exposure time are adjustable. With this machine, we will heat the product to a very high temperature of around 115℃, holding it for 30 seconds, and then immediately cool it to room temperature. In this way, you can protect the taste and nutrients of the apple puree or apple paste concentrate as much as possible. The whole system has programmable control. The operating system uses a human-machine interface image, which is convenient for an intuitive understanding of the working status of each component of the device.
10. Aseptic Filling
The aseptic filling machine works together with the test type sterilizer. This is a closed loop. Prior to production, the cycle will be completely sterilized to provide an aseptic environment. The filling cavity is also protected by steam to ensure that the filling medium is also aseptic. Security - providing several security methods. Use mirror welding technology to ensure a neat and smooth welding line. Separate control panel. CIP and auto SIP are available together with the sterilizer. Easily adjustable to different volumes and sizes of aseptic bags.
11. Storage or go blending
The finished product can be stored or used as the raw material to make the apple sauce or ketchup.