Mango Pulp Processing Line with 10-2500T/D Capacity Aseptic Filling and PLC Control

Our Mango Pulp Processing Line is a complete solution designed for processing fresh mangoes into high-quality mango pulp, puree, and concentrated juice. This system is widely used by fruit processing plants, beverage manufacturers, and export-oriented food ingredient suppliers. With processing capacities ranging from 10 to 2500 tons of fresh fruit per day, the line serves both small-scale operations and large industrial production facilities.

Process Flow & Equipment Configuration:
The production line consists of a bubble washer, elevator system, sorting conveyor, brush washer, chopping machine, pre-heating deactivator, destoning and pulping machine, crusher, belt press, separator, concentration equipment, sterilizer, and filling system. The destoning and pulping machine efficiently separates the fruit flesh from the skin and stone, achieving a juice extraction rate of approximately 75%. The pre-heating section effectively inactivates enzymes to prevent browning and preserve the natural color and flavor of the mango.

Key Technical Advantages:
The system features low-temperature vacuum evaporation technology, which concentrates the pulp at low temperatures to preserve heat-sensitive flavor compounds and nutritional content while significantly reducing energy consumption. Tubular sterilization combined with aseptic filling ensures the product remains sterile throughout the packaging process. The entire system is controlled by a PLC automation system with imported electrical components, minimizing labor requirements and reducing operational complexity.

Materials & Packaging:
All product-contact parts are constructed from SUS304 food-grade stainless steel, fully complying with international food hygiene standards. The line includes a built-in CIP (Clean-In-Place) system for efficient cleaning between production runs. Finished products can be packaged in aseptic bulk bags (Bag-in-Drum), tinplate cans, glass jars, or PET bottles based on customer requirements. The system is also adaptable for processing other tropical fruits such as pineapple, papaya, banana, and passion fruit with minor equipment additions