Automatic Mango Jam & Sauce Processing Line 3-1500T/D Sanitary Design

Our Automatic Mango Jam and Sauce Processing Line is specially engineered for producing mango jam, mango marmalade, fruit preserves, and mango-based sauce products. This line serves fruit processing factories, jam manufacturers, bakery ingredient suppliers, and dairy product companies requiring high-quality fruit preparations.

Core Equipment & Process:
The line comprises bubble washers, sorting conveyors, destoning and pulping machines, blending and cooking kettles, vacuum concentrators, homogenization systems, deaeration units, sterilization equipment, and filling systems. The destoning pulping machine effectively removes stones and skins while maximizing pulp yield. For jam production, the cooking system includes jacketed kettles with precise temperature control, ensuring proper sugar dissolution, pectin activation, and gel formation.

Production Features:
The system supports producing various product types including pure fruit jam, reduced-sugar jam, fruit spreads, and fruit fillings for bakery and confectionery applications. The vacuum concentration system operates at low temperatures to preserve the natural mango aroma and color. A high-shear homogenizer ensures smooth texture and uniform ingredient dispersion, while the vacuum deaerator removes dissolved oxygen to prevent color degradation and extend shelf life.

Quality & Sanitation:
All equipment is constructed from SUS304 stainless steel with sanitary, dead-corner-free design for easy cleaning and complete compliance with food hygiene standards. The line includes a CIP system for automated cleaning between production batches. Sterilization options include tubular heat exchangers for hot-fill applications and UHT systems for aseptic processing.

Capacity & Packaging:
Processing capacities range from 3 to 1500 tons of fresh fruit per day. The filling system supports a wide range of packaging formats including glass jars, PET containers, flexible pouches, and industrial bulk containers. The modular design allows easy expansion and configuration changes to meet evolving production needs. Full technical support, installation services, and training programs are provided to ensure smooth project implementation