This apple juice processing line is engineered for concentrated juice production, delivering consistent Brix levels and reliable food-grade construction for daily commercial operation.
Optimized for Concentrated Apple Juice
Apple concentrate requires precise process control to achieve target Brix while preserving natural flavor and color. The line integrates belt pressing for juice extraction, followed by enzymatic treatment and ultrafiltration to clarify the raw juice. A falling-film evaporator then concentrates the juice under vacuum at low temperature, typically reaching 65-72% Brix for aseptic bag filling.
Process Coverage
The line handles washing (bubble and brush combined), inspection conveying, crushing, belt pressing, aroma recovery, enzymatic hydrolysis, ultrafiltration, evaporation, sterilization, and aseptic filling. Each stage is connected through enclosed conveying to minimize oxidation and contamination risk.
Material and Construction Standards
All product-contact components use SUS304 stainless steel. Non-contact structural parts are powder-coated carbon steel. The system is designed for CIP (Clean-in-Place) compatibility, with automated cleaning cycles for all product pathways.
Throughput Range
Standard configurations process 10 to 100 tons of fresh apples per day, with optional expansion to 2500 tons/day for large-scale projects. The modular design allows staged investment as market demand grows.
Control and Documentation
The line operates under PLC control with HMI interface. Electrical components from recognized international brands. Each system is factory-tested before shipment, with layout drawings, utility requirements, and operation manuals provided.
